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  1. I recently bought a 2000 Polaris Sportsman 500 4x4 with CVT. The bike runs great. Starts right up and motor sounds solid. My problem is sometimes when I shift into gear it grinds as I'm shifting. I always make sure the bike is at a complete stop, I press the foot brake on, and I shift the lever into HIGH or LOW or REVERSE and it grinds as it pops in gear. I'm guessing maybe the idle is too high or I may need a new clutch kit. It has the original stock CVT clutch (springs and weights) so it's probably due for some maintenance. I have adjusted the throttle screw on the carb and when I first turn on bike when cold it idles fine, but after I've been riding a while and she is good and warmed up she idles slightly higher which then creates this horrible grind noise when I shift into gear. My old '92 Polaris Trail Boss did the exact same thing but I found if I applied the foot brake it stopped it from grinding. Pressing the foot brake as I shift doesn't seem to help. I have not opened up the cvt cover to investigate the pulleys yet. Any advice before I start dismantling parts? I'm thinking I will adjust my idle down a little. If this doesn't help I'll take a look at the CVT. Previous owner claims he installed a NEW belt, but never messed the pulleys. And on a side note I plan on changing the stock 25" tires with some 26" or 27" mud tires. This would be a good reason to upgrade my bike with a clutch kit. It would help turn the bigger tires and I'm guessing it might help with this grinding problem. Any help is greatly appreciated. I am handy with a wrench, but I am not a mechanic by trade.
  2. Hi all , I have a 1997 Polaris Scrambler 400 4X4. It will not go into forward and if you keep at it and it does go into forward gear it will pop back out if you are going down a hill and your rpm's drop. It goes into Reverse very easy with no grinding. It grinds like crazy trying to get it into forward. You can hear it click into gear then all you hear is a light grinding in the transmission that get louder with the rpm's raising without going into gear. the 4X4 works fine. Sometimes when you get it into gear it will stay in gear for awhile before popping out and sometimes it will stay in gear just a few minutes and then it takes anywhere from 5-30 minutes to get it to take forward again. Before i tear the transmission down , does anyone have any ideas what i'm going to run into ? Thanks for the help

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