Quantcast
Jump to content

Recommended Posts

Posted

I need a pdf of the service manual for the 2002 polaris sportsman 500 if any one can help me.....

I have to locate the fuses to trouble shoot.

What happen is I let someone put in my new battery (because I was busy) and they reversed the polarity (and i did not check their work b4 I started it up) and when I turned the key and tried to start it, it made some clicking sound as it was going to start and then started smoking immediatally somewhere under the seat.....anyhow, I discoverd the screw up with the reverse polarity and I corrected that and now it will not do anything when I try to start it.

So, the battery reads charged.....but i am gonna stick it on the charger tonight. But I must learn more about the fuses and their location and such.....

ANY SUGGESTIONS WILL BE GREATLY APPRECIATED...Tryen to save money and do it myself....

thanks....Teri

  • 6 months later...
Posted (edited)

if you look under the seat and take the breather off the wires are right there some are a little tuff too get but you can see if there fried or not i had a simmler problem and looked for the wires and there they all were and if you go to the front of the quad and take off the plastic where the radiator is theres all the fuses they should be in like black packs probably need a ohm tester good luck bud i already discovered all this stuff and i have a 2003 not much of a difference

Index of /ORV Manuals/Polaris/Sportsman

Edited by jeffreyscott
  • 9 months later...

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Popular Now

  • Similar Forum Topics

    • By flyinbrian365
      View File 2023 Yamaha RMAX4 Wolverine 1000 service manual
      Factory service manual
      2023 Yamaha RMAX4 Wolverine service manual
      Submitter flyinbrian365 Submitted 06/08/2026 Category Yamaha UTV  
    • By flyinbrian365
      View File 2021-22 Yamaha RMAX4 1000 Wolverine service manual
      Factory service manual
      2021-22 Yamaha RMAX4 1000 Wolverine service manual
      Submitter flyinbrian365 Submitted 06/08/2026 Category Yamaha UTV  
    • By LMI
      Hi all.  New to the forum & quads.  Seems like a great place full of info.
      I just recently picked up a 2005 Suzuki KingQuad LTA700.  I need a battery.  I've been reading up on conventional vs AGM types.  I have a Royal Distributing and Canadian Tire.  RD has 2 types avail for my year/Model a battery YTX16-BS CRANK $75, and BATTERY YTX20CH-BS YUASA $140.  Neither of these is the type from the manual FTZ16-BS.
      from what I can tell... I think the only difference is the capacity with the $75 unit rated at 14 AH/10HR and the $140 unit rated at 18 AH/10HR ... which is the rating in the manual for the FTZ16-BS.  How much does this make a difference for nearly x2 the cost?
      And about the models/type numbers.... what is important to know ... they all end in "-BS" but are the other details relevant or just manufacturer naming?
    • By flyinbrian365
      View File 2024-2025 Polaris Ranger XD 1500 service manual
      2024-2025 Polaris Ranger XD 1500 – Official service manual Resource
      What's Covered:
      This service manual covers complete OEM factory procedures for the following models:
      Polaris Ranger XD 1500 (2024–2025) Polaris Ranger XD 1500 Crew (2024–2025) Polaris Ranger XD 1500 NorthStar / Premium / Trail Boss variants (where applicable) Manual Contents Include:
      Engine service & specifications (ProStar 1500 Flex-Fuel engine) Fuel system diagnostics & EFI troubleshooting Drivetrain, transmission, and AWD/4WD service procedures Electrical system schematics & wiring diagrams Suspension, steering, and brake system specs Clutch adjustment, belt service, and CVT procedures Ride Command infotainment system & digital cluster diagnostics Torque specs, fluid capacities, and maintenance schedules Diagnostic trouble codes (DTCs) and service tool usage Towing & payload system specifications (2,500 lb tow / 1,500 lb payload) Intended Audience:
      This resource is for owners, farm & ranch operators, fleet maintainers, and professional technicians working on the 2024–2025 Ranger XD 1500 platform. Whether you're performing routine fluid services, chasing an electrical fault, or overhauling the drivetrain on a high-hour work machine, this manual provides the factory-spec procedures to get it done correctly the first time.
      Submitter flyinbrian365 Submitted 06/04/2026 Category Polaris UTV  
    • By flyinbrian365
      View File 2018-2019 Polaris Sportsman 850/1000 service manual
      2018-2019 Polaris Sportsman 850 / 1000 – Official service manual Resource
      📌 This thread is dedicated to the factory service manual for the 2018 and 2019 model year Polaris Sportsman 850 and 1000 ATVs.
      What's Covered:
      This service manual covers complete OEM factory procedures for the following models:
      Polaris Sportsman 850 (2018–2019) Polaris Sportsman 1000 (2018–2019) Polaris Sportsman 1000 XE / Trail / High Lifter / Touring variants (where applicable) Manual Contents Include:
      Engine service & specifications (ProStar 850 & 1000 single-cylinder EFI engines) Fuel system diagnostics & EFI troubleshooting Drivetrain, transmission, and AWD service procedures Electrical system schematics & wiring diagrams Suspension, steering, and brake system specs Clutch adjustment, belt service, and CVT procedures Torque specs, fluid capacities, and maintenance schedules Diagnostic trouble codes (DTCs) and service tool usage Intended Audience:
      This resource is for owners, shade-tree mechanics, and professional technicians working on 2018–2019 Sportsman 850/1000 platforms. Whether you're doing routine maintenance, diagnosing a fault code, or tackling a full engine rebuild, this manual has the factory-spec procedures to get it done right.
      Submitter flyinbrian365 Submitted 06/04/2026 Category Polaris ATV  
×
×
  • Create New...