Join Today, It's Simple and FREE!
As a member, you can post in our forums, upload your photos and videos, use and contribute to our downloads, create your own member page, add your ATV events, and even start your own ATV club to host your own club forum and gallery. Registration is fast and you can even login with social network accounts to sync your profiles and content.
By Ron Young
My 1990s KLF 300 has just developed this problem where if I turn onto full lock in either direction, the motor cuts out. It suggests to me either a short associated with the ignition switch, or more likely tension on a wire which is losing contact when pulled. To me this seems more likely because I would expect a short to show up as a flicker in the ignition light, which it does not.
Before I strip it all down, has anyone experienced this, or could you advise me which wire/s to follow? Even though first look shows a number of wires in that are, I guess only one, or two would be involved. Thanks in advance.
View File 2001 Yamaha Bear Tracker Full Service Manual
Figured I would share what I had. This really helped me out. Tinkering with my wife's atv now, so Looking for a 96 Polaris Xpress 300 service manual, preferably a free download.
Submitter Steve1981 Submitted 09/29/2018 Category Yamaha ATV
Similar Tagged Content
The saga of the fan continues.
The Pin attempt in the fan shaft failed. I then moved on to trying to weld the fan hub to the fan shaft. I took it for a run the weld broke. Now it was truly F'ed. To recap the dealer price, they want $400 + CND for a replacement fan assembly.
I searched all sorts of after market places and no one carried one. Ebay had some used ones but they were $120 USD + Conversion rate for something as old as what I have. I went to Amazon and eventually settled on this.
What I found... and was amazed... was that the fan mounted to the Suzuki fan assembly bracket. I was prepared to manufacture my own mount conversions... It also came with "Harpoon mounts" (nylon zip tie like things that go straight through the rad. Anyways it mounted to the original bracket. It fit perfectly. Cut the electrical plug off replaced it with the Suzuki... all good. Let the quad heat up, thermo coupler kicked in the fan circuit, polarity was right... all was good.... Fan is under the circuit fuse rating.
so I finally have a solid fan solution. $34 CND vs $400+ CND
When comparing dump carts for ATVs, you mostly find steel carts out there from various online retailers and places like Sears and Home Depot. My first choice a few months back was going to be to pick up one of those steel carts for my ATV, but then I was able to get my hands on Quadboss's Swivel Dump Cart that has this hardened "Structual Foam" body that is rust proof. This dump cart came in a large box which I snapped a picture of below. The contents of the box were the dump body, 2 wheels, frame, trailing arm, and hardware & pins. I spread the items out and followed the easy to read instructions. They illustrated every pin, nut, and bolt size, so that you know exactly where they are supposed to go. The steel frame parts of this cart are heavy duty 11 gauge steel, and along with the 1 inch axle, the load capacity is able to be set at 1,250 lbs. Assembly was pretty simple and took about an hour all together.
The longest part of the install was attaching the dump body to the frame with 10 bolts. It would probably go quicker with 2 people, one holding the dump body and feeding the bolts, and the other holding the frame, and screwing on the nuts on. Once that part was done, the rest was pretty easy. I was impressed with the fact that the wheels had grease fittings for the wheel bearings. Once it was all put together, attachment was easy to my ATV hitch receiver hole with a supplied pin. You can use a hitch ball, but it's not necessary.
Now it was time to test this thing. I took it out of the garage and around the property, over some bumps and a hill or two. It was very stable empty, so then I decided to do some work to fill her up. It was a nice day finally, most all of the snow had melted, and it was time to lay into some yard work. I had planned to dig out some dirt from one area and transport it to an area where I needed some more soil. I pulled up next to my mound of dirt and started digging. I filled the cart up with two loads and dumped them both in the area that needed the dirt. Dumping it requires you to step on the release mechanism pedal that has anti-slip spikes, and lift up the cart. I suppose if you fill it up with overweight stuff, it's going to be a pain to lift it on your own. The dirt all came out except for the last 10% that I used my shovel to get out. The sloped rear on the dump is nice. Another nice feature is the swivel, which allows you to turn the dump up to 100 degrees before dumping. So that was pretty easy, so I decided to load some other things around the property, like rocks, brush, twigs, and branches. This is where the optional fence attachment would have come in handy. I may need to get that next. I'm still waiting to take it up on the trails. I highly suggest this dump for anyone looking for a high quality work horse of a dump, as an alternative to the traditional steel carts.
QuadBoss Website QuadBoss ATV Trailer Product Video
Find ATV Dump Carts on Amazon
View full post
Finding the right winch for your ATV is pretty easy if you know what you are looking for, but if you don't, it can be pretty challenging. What differentiates winches from one another can can mean the difference of getting unstuck or staying stuck. QuadBoss winches start at 2500lb and go up to 5000lb, with the option if wire cable or rope. Our recommendation is to go with the rope as it's easy to work with and it won't develop the burrs that can occur on steel cable, making it safer to handle without gloves, although careless use will cause knots. QuadBoss offers their winches with Dyneema Rope in the models below:
QuadBoss 2500lb Winch with Dyneema Rope RP25WS - $186.58 on Amazon
QuadBoss 3500lb Winch with Dyneema Rope RP35WS - $193.74 on Amazon
Quadboss 5000lb Winch with Dyneema Rope RP5000SR - $257.57 on Amazon
If you chose to go with wire cable, here are your choices:
QuadBoss 2500lb Winch with Wire Cable RP25WC - $166.12 on Amazon
QuadBoss 3500lb Winch with Wire Cable RP35WC - $173.28 on Amazon
Quadboss 5000lb Winch with Wire Cable Rp5000qb - $229.91 on Amazon
QUADBOSS 2500lb and 3500lb winches feature:
2 Stage planetary gear system for fast line speed Low electric current Aluminum engagement lever Automatic load-holding self locking brake Power in & power out Free spooling Sealed & Water Resistant ¼" safety hook Handlebar mounted switch Roller fairlead 3Hp, 3.5Hp, heavy duty electric permanent magnetic motor 39' x 3/16" aircraft cable Wire Cable or Grey Dyneema® rope - Rated line to pull 2500lbs QuadBoss model specific mount kits and accessories sold separately One Year Limited Warranty
QUADBOSS 5000lb winches feature:
Wireless and handheld remote controls included Sealed and water-resistant Automatic load: holding self-locking brake Low electric current Free-spooling Three-stage, metal-planetary gear system for fast line speed Aluminum engagement lever Includes 50 ft. wire cable or 50 ft. synthetic Dyneema® rope One-year limited warranty
Don't forget to get your self a QuadBoss Winch Accessory Kit! The QuadBoss Winch Accessory Kit comes complete with a snatch block capable of handling up to 8,000 lbs. as well as a 1/2 in. D-shackle and a 1 in. x 8 ft. tree trunk protector and tool bag.
View full post
Recently Browsing 0 members
No registered users viewing this page.