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2012-2014 Polaris Sportsman 400 HD Service Manual
By
colin james, in Polaris ATV Forum
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Similar Topics
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By Sonders
It appears that the Service Manual thread at top of forum is dead as all the links no longer work. I'm actually looking for service manual for a 2000 KVF300 Prairie that I just picked up. Does anybody have link to one that they can share, or know where I can find one? Thanks in advance for any help.
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By Flipper Tiffany Roper Jones
All I have been through everything. Bought brand new.
Throttle safety switch
Cam and rockers
ECM
Carborator
Stator
Fuel safety switch
Battery
Everything every forum has spoken of I've bought sealed airbox completely tight unplugged black wire on trans. I have literally done everything in the book.Checked oil today full of gas anyone no anything what might b wrong. Next I'm taking head off and making sure valves seat any ideas.
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By Christian Smith
Recently bought a Polaris 425 Xpedition. Main issue is that the quad randomly misfires sometimes. ONLY does it at idle. Everything sounds good. What should I look for? Haven't checked the plug, seems a bit hard to get to, not sure. Headlights flicker at idle as well, is this a sign of a weak stator? Help?
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By Ryann Racho
So Id say about 2 years back I bought a 2013 Polaris Sportsman 500 H.O. off of my uncle. It ran perfectly, nothing wrong at all. I usually go mudding with it or just ride trails with buddies. So as you would assume, the quad is quite dirty from sitting for a few weeks.
STUTTERING PROBLEM: I noticed one day out of nowhere that in high gear at 15-20 MPH, I was already maxed out at 4500-5000 RPM It would get to 15-20 mph, max out on rpms and start sputtering. It sounded like it was basically acting like it couldn’t go any faster than this.
IDLING PROBLEM: I was fucking with the carberator the other day maybe thinking that is causing my sputtering, and now my idle will shoot up to 2600 on start usually, then I will turn the throttle adjustment down to the normal 1400. The rpms with then fluctuate 10-30 rpms back and forth repeatedly, it will then run for about another 30-60 seconds and the RPMs will slowly drop to about 900-1000 RPM and stall out. I replaced the carburetor and everything seems to be working perfect on that, no leaks and what not but it’s still acting strange. Also, I’ve noticed that when looking into the Electronic Throttle Control that two plates that aren’t supposed to touch have to be WAY past touching to even try to fire up. Even when set at a wide open throttle like that, I still have to give it some throttle to get it to fire up.
Here is what I have done so far:
Checked the belt and clutch
Changed out spark plug (Last one was covered in carbon)
Cleaned the intake and air box
Replaced the carburetor
Replaced the inline fuel filter
Checked that all lines on carburetor are connected into the right spots
Checked If intake boot was cracked (Not from what I can see)
Unhooked and reattached new carburetor (About 4-5 times)
Cleaned battery terminals and battery off
Shut on and off Gas Line Cutoff Valve
My next thoughts are that maybe the TPS is fucked up or maybe the Spark Arrestor is plugged with mud. I was thinking tomorrow to purge the exhaust and also check the ohms output on the TPS.
ANY HELP IS GREATLY APPRECIATED. I HAVE BEEN BATTLING THIS FOR WEEK AND REALLY WANT TO GO RIDING. THANK YOU!
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By Kevin Vlogs
Hey Guys,
I'm pretty new to ATV's and never owned a Polaris before. Lately I have noticed that it is very hard to shift from Park to any other gear. Is there an adjustment, or is that just the way they are?
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Similar Tagged Content
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By colin james
2012-2014 Sportsman 400/500 factory service manual
View File This is the factory service manual for multiple models of the years 2012-2014 sortsman 400/500 including hd edition's.
Submitter colin james Submitted 08/13/2019 Category Polaris ATV
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By colin james
This is the factory service manual for multiple models of the years 2012-2014 sortsman 400/500 including hd edition's.
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By Flipper Tiffany Roper Jones
All I have been through everything. Bought brand new.
Throttle safety switch
Cam and rockers
ECM
Carborator
Stator
Fuel safety switch
Battery
Everything every forum has spoken of I've bought sealed airbox completely tight unplugged black wire on trans. I have literally done everything in the book.Checked oil today full of gas anyone no anything what might b wrong. Next I'm taking head off and making sure valves seat any ideas.
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By JacobSlabach
So yesterday I picked up a 07 polaris sportsman 800efi stealth edition for 3k. Will lead a pic ltr. In good shape. Here's what's wrong with it:
The rpm needle doesn't work just like my other sportsman... not too worried ab that.
The motor doesn't sound like it's running quite right and doesn't feel like it has much more power than my 500. I'm thinking it needs a tune up and some fresh oil.. but also it feels like it's running rich. It's a little buggy when you goose the throttle and sometimes farts when you let off (like I little backfire out the exhuast). I'm gonna check timing and valave clearence on the motor first but thinking of putting a tuner on it? Anybody got a suggestion? Mainly looking for more power.
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By Matt Reier
JUST BOUGHT A 2019 SPORTSMAN SP 850 TOURING. TRYING TO FIND SOMEONE THAT HAS ACCESSORIES THAT WILL WORK ON THIS UNIT. PLUS A LIFT KIT. DOES ANYBODY HAVE ANY IDEAS. THANKS.
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