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I have a 2003 Kodiak 450 that i purchased a while back with around 300 hours on it. It has never ran right from the beginning. Initially i thought it was just a carburetor issue because it was all clogged up from sitting for months. It has been cleaned, rebuilt, and taken off probably about 10 times troubleshooting this problem. I have quadruple checked everything including float height ect and it is set correctly, the jets are also brand new, needle and seat have been pressure tested as well. So after all of that I am convinced that the carburetor is not the culprit. I have an issue where the idle is very choppy, almost as if it is misfiring with a rich condition on top of that. I can use a brand new plug and run the machine for just a few minutes and it will be a dry and and coated in black carbon build up. The exhaust also has a strong smell at idle. I had trouble restarting it when hot for a while, but i adjusted the valves and it seemed to solve that issue. They were both way out of tolerance (tight). The weird thing is, outside of idle it seems to run pretty well.
So with all that being said I have ruled out the carb/valves/compression and moved on to the ignition and this is where i have a few questions about factory specifications. I guess the main question I have is, how strict are these tolerances? And could them being off by this amount cause the issue I am having? Do all three of these parts really need to be replaced? I would like to know before I spend the money on these new parts, and it not fix my problem. Below I will list what the specs were in the service manual along with the reading i got. This is my first experience testing ignition components. I just found it odd that all 3 are out of spec according to the service manual.
Spark plug cap resistance: 10 kΩ at 20 °C (68 °F)
My Reading: 8.90 kΩ
Primary coil resistance: 0.18 ~ 0.28 Ω at 20 °C (68 °F)
My Reading: Fluctuated between 0.4 - 0.5 Ω
Secondary coil resistance: 6.32 ~ 9.48 kΩ at 20 °C (68 °F)
Reading was within the specified range.
Pickup coil resistance: 459 ~ 561 Ω at 20 °C (68 °F)
Reading was within specified range.
Rotor rotation direction sensing coil resistance: 0.085 ~ 0.105 Ω at 20 °C (68 °F)
My reading was 0.3 Ω
Introducing the Dash Frame system for the Kawasaki Teryx from Black Rhino Performance. The Dash Frame fits nicely into the middle of your dash, and is designed to closely follow the shape of the Kawasaki Teryx dash. This frame puts your gauges and switches at the same angle as the upper dash for easy viewing of the gauges and convenient placement of switches. The panel provides mounting for 3 2"
By Resurgence Small Engine Inc.
In this video, Jonathan diagnoses & repairs the decompression system on a Yamaha 2003 Grizzly 660.
Some symptoms include: Pulling recoil right out of your hand, starter turning really slowly, constant dead batteries.
Thanks for watching!
Trying to figure out the best way to mount a 2way radio onto a 2004 Polaris Sportsman 700. I think I can just mount the antenna off the back rack pipe, but what I am most concerned about is a weatherproof enclosure and where to put it. I am pretty sure the radio I want to mount is a normal DIN size like a car stereo and have seen a couple waterproof enclosures for them for boats on ebay. Wondering if anyone else has done anything like this and how you went about it.
Found this system and have tried it on my quad (and bikes) had to mod the mount a little to fit my wider bars but that was simple with some aluminum flat stock adding 2" to each side. Simple wiring and all in one unit so did not have to bury an amp....loaded it up with music and also use my bluetooth on phone...wanted to share....its on ebay under firehousetechnology . wanted to share will post more as I ride more but so far so good and simple addition! They are on facebook also under firehouse technology if you wanted to see what they posted
Here is video link to there initial post and video
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