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Shifter problem on 93 Quadrunner 250 LT-4WD


kenikas
Go to solution Solved by kenikas,

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I've got a problem with the shift lever returning to the centered position, and it seems the same either upshifting or downshifting. It goes in to all the gears ok, but does seem a bit difficult to get in to gear sometimes, but every shift you have to tap the shifter with your toe either up or down to center it before you can shift in to the next gear. The people we bought it from had only used it to plow their driveway in the winter for several years, and had only used 1st and reverse for a long time. I've tried lubeing the cable ends and the shift lever pivot, but doesn't seem to help. Any ideas?

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Thanks Mech, yep the lever on the case moves like it should when the cable's disconnected. I disconnected it from the shift pedal as well and the culprit is definitely the cable. I'll try and flush it out and run a bit of cable lube through it and see if I can get it to move smoothly.

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  • 10 months later...
  • Solution

Finally getting around to a follow up on this, unfortunately this machine kinda got back burnered and is still in the corner of the garage due to other carb/ignition troubles. But we did come up with a cure for this shifting issue, this is a nylon lined cable, and the Suzuki replacement is surprisingly NOT CHEAP! So we got a serviceable used cable from powersportsnation, that is much smoother than the original. But it still doesn't always completely center when shifting and we're hoping that when we get it running better and ride it around it will loosen up a bit more. My thoughts are that the internal spring on the shaft is a little weak and that's causing part of it, so we just put a couple of "helper" springs on the foot lever, and that seems to have cured it.

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