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Posted

I need some help with figuring out the issue at hand. 

I just picked up 2 02 Honda Foreman Rubicon 500FAs. I just did a head gasket kit on one and carb clean out. Got it all together. Put a new battery in and once I turned the key, the cluster started flashing D1, D2, ESP, and hours. I haven’t tried pull starting it but the electric start doesn’t work. 

I thought it might be the ECM, but I changed it with the parts quad I got and that didn’t change anything

I haven’t put any other parts into it yet, but wanted to know if there is certain parts or anything I should test.


Im stumped and at a loss. Im hoping I didn’t just blow 1800 on two junk quads.

Please help anyone.

  • Admin changed the title to 2002 Honda Foreman Rubicon 500fa cluster flashing
Posted

Those Honda's will flash a fault code if the system is working, the number of flashes gives you an indication of the area that failed.  All connections need to be good - there's quite a few sensors that can act up & send it into "limp" mode.

Posted

So it’s a continuous flash. From what I’ve found online, the continuous flash could possibly be the ECM went bad.  But also the possibility of the control motor and a few sensors.  
 

But what sensors I’m not sure. 

Posted

It's possible that the shift control motor has failed. Another thing to check is when the shift motor is removed from the engine, ensure that the gear it turns isn't stuck.

Posted

I would get a manual if you don't already have one and go through the starting circuit wiring diagram, it could be something as simple as a starter cutout relay. Are you kidding no such thing as a junk honda and you got two. I still have an 87 250 as good as the day I bought it.

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