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By PIYIRIO
Hi all - I recently had a shop fix this quad and it hasn't been right since. The jug was resealed as it was leaking, the rings were replaced, and the valve stem seals replaced. Shop said the cylinder walls were great so nothing was done there. The motor still smokes, heavily on startup and all but quits once warmed up. Enough that I can live with it if I can fix what I came to ask about. I mentioned this work because since I've gotten it back it seems like it has power but tops out at a much slower speed than before. It's old so I don't have a speedo but I pulled out my phone at it tops out at 25 mph. I know before the work, I was getting up to 45+ mph... It's so bad, my 10 year old daughter is pulling away and straight leaving me in the dust with her governed Polaris 90.
Given the work done, what are some thing I could be the cause of such a drastic difference? I immediately thought timing but the marks appear to match up with a youtube video I found... no idea if it's correct though. It sat in another shop for 2 months and they gave me an $800 quote just for the starter... it pull starts fine.
FYI: I would take it back to the original shop to figure out but I had some issues that make them a no-go for me.
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By mans
Were is the neutral safety switch on 03' Kodiak 400 4x4 . How xan i check it to see if it's good for a no neutral light no power to machine. Ty
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By Eisaks777
hello, i have bpr bombaradier rally 200 2007 which has a lot of gasoline in the oil sump, it is 4 stroke. Has anybody had problem like this and which can be the cause and how to fix it. i rode it today at -2 degrees celcius if it helps.
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By Kaz
Troubleshooting a no spark issue, was running OK, maybe a little rich, turned it off, now no spark. I've checked/ohmed out the main key switch, the start/stop switch, neutral switch, brake switch - all good. It will crank the starter, but no spark with the starter or when I try the pull start. I've checked all fuses and diodes. Swapped battery. New plug. New coil. Swapped in a used CDI - no help. Traced, removed, cleaned, reattached all grounds. Removed things like my winch from the circuits to be sure a bad relay or something was dragging it down. When testing voltages, the orange wire going from the CDI to the ignition coil shows no/very low voltage-shouldn't it have 12V on it? Sometimes I get a very weak, intermittent glow on my spark tester, but not enough to fire the plug. I've checked continuity on just about all wires in the harness. Checked/cleaned/lubed w dielectric grease- all connections, redid a few that looked old/dirty. I've checked the stator resistances, all good, but have a stator and rectifier ordered anyway, will arrive Sunday. I verified that the rectifier has a voltage output back to charge the battery while cranking - 10.5-11V, low, but expected while starter is engaged. What else can I check as part of troubleshooting? I have a Haines service manual, but the 1999 350 4x4 seems to be an odd model, there isn't an exact electrical diagram for it, but found one for another year that has all the same number of wires and same color wires, so I've referenced that. Any hints, tips or advice would be appreciated! Thanks!
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By oxidized_black
these are what i have in my collection ... always looking for more
1985 - 1990 Suzuki LT230 & LT250 service manual
https://www.quadcrazy.com/files/file/532-1985-90-suzuki-quadrunner-lt230-service-manual/
1987 - 1998 Suzuki Quad Runner 250 & King Quad 280 service manual
https://www.quadcrazy.com/files/file/268-quad-runner-250-king-quad-1987-1998-service-manual/
1987 - 2006 Suzuki LT80 service manual
https://www.quadcrazy.com/files/file/89-1987-2006-suzuki-lt80-service-manual/
1987 Suzuki LT500R Quadzilla service manual
1988 - 1992 Suzuki LT250R Porting Instruction
https://www.quadcrazy.com/files/file/90-1988-1992-suzuki-lt250r-porting-instructions-manual/
1988 - 1992 Suzuki LT250R Quadracer service manual
https://www.quadcrazy.com/files/file/91-1988-1992-suzuki-lt250r-quadracer-service-manual/
1988 - 1992 Suzuki LT250R Tuning Guide Instruction
https://www.quadcrazy.com/files/file/92-1988-1992-suzuki-lt250r-tuning-guide-instructions/
1999 - 2004 Suzuki King Quad 300 service manual
2002 - 2007 Suzuki 500LTA service manual
2002 - 2009 Suzuki LTF250 Ozark service manual
https://www.quadcrazy.com/files/file/94-2002-2009-suzuki-ltf250-ozark-service-manual/
2003 Suzuki LTZ400 service manual
2006 Suzuki 50LTZ Quad Sport service manual
2004 Suzuki 250LTZ Quad Sport service manual
2005 Suzuki LTA700 King Quad service manual
2007 Suzuki 90LTZ Quad Sport service manual
https://www.quadcrazy.com/files/file/97-2007-suzuki-90ltz-quadsport-service-manualpdf/
2008 Suzuki 400FLTF King Quad service manual
https://www.quadcrazy.com/files/file/98-2008-suzuki-400fltf-kingquad-service-manual/
2008 Suzuki 750 King Quad service manual
https://www.quadcrazy.com/files/file/99-2008-suzuki-750-kingquad-service-manual/
2009 Suzuki 400LTZ Quad Sport service manual
https://www.quadcrazy.com/files/file/100-2009-suzuki-400ltz-quadsport-service-manual/
ALSO CHECK SUZUKI ATV SERVICE MANUAL DOWNLOADS
Please visit the downloads section for ATV manuals at https://www.quadcrazy.com/files/
Also available at:
Get 15% at emanualsonline.com with coupon code EMOAFF
Get 20% at emanualsonline.com with coupon code BLAZE and $50 purchase
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