Quantcast
Jump to content

Recommended Posts

Posted

hey guys

i have a 05 scrambler 500..

it grinds when trying to get it into gear..

i took the cover off and when in Neutral the rear clutch spins (its not supposed to)

once is it stopped (held) the bike wont grind when going into gear..

what can this be?

  • 4 months later...
Posted

the biggest issue with the polaris grinding is that the machine is usually idleing to hi and the primary clutch is grabbing the belt and turning the trans main shaft ... you can idle it down some and then try ..and they have a spring kit that allows it to rev more b4 the clutch will grab and is great for some riding conditions and styles ..

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By Admin
      View File 2020-2026 Polaris Scrambler XP 1000 S service manual
      Download the 2020-2026 Polaris Scrambler XP 1000 S service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic information. This comprehensive Polaris Scrambler XP 1000 S repair manual covers all major systems including engine service, EFI fuel injection, transmission and clutch repair, AWD drivetrain systems, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for high-performance ATV owners, mechanics, racers, and DIY enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for servicing and rebuilding the Polaris Scrambler XP 1000 S sport ATV.
      Topics covered include:
      Polaris Scrambler XP 1000 S engine repair
      EFI fuel injection diagnostics
      Clutch and transmission troubleshooting
      AWD and differential service
      Suspension and steering repair
      Brake system maintenance
      Electrical troubleshooting and wiring diagrams
      Oil change procedures and service intervals
      Torque specs and factory service data
      Polaris ATV diagnostic procedures
      Popular related searches:
      2020 Polaris Scrambler XP 1000 S service manual PDF
      Polaris Scrambler XP 1000 S repair manual
      Scrambler 1000 S wiring diagram
      Polaris Scrambler torque specs
      Scrambler XP 1000 S maintenance schedule
      Polaris Scrambler troubleshooting guide
      Polaris ATV factory service manual PDF
      This Polaris factory repair manual is ideal for riders looking to maintain, troubleshoot, repair, or upgrade their Scrambler XP 1000 S for trail riding, mud riding, racing, dunes, and extreme off-road performance.
      Submitter Admin Submitted 05/28/2026 Category Polaris ATV  
    • By Admin
      View File 2018-2026 Polaris Scrambler 850 / 1000 service manual
      Download the 2018-2026 Polaris Scrambler 850 / 1000 service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic procedures. This comprehensive Polaris Scrambler repair manual covers all major systems including engine service, fuel injection, transmission and clutch repair, AWD drivetrain systems, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for DIY ATV owners, mechanics, racers, and Polaris enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for maintaining, troubleshooting, and rebuilding the Polaris Scrambler XP 850 and Scrambler XP 1000 high-performance sport ATV models.
      Topics covered include:
      Polaris Scrambler 850 engine repair
      Polaris Scrambler 1000 service procedures
      Clutch and transmission troubleshooting
      AWD and differential repair
      Suspension and steering maintenance
      Brake system service
      Electrical diagnostics and wiring diagrams
      Oil change procedures and maintenance intervals
      Torque specs and factory service data
      EFI fuel injection troubleshooting
      Popular related searches:
      2018 Polaris Scrambler 850 service manual PDF
      Polaris Scrambler 1000 repair manual
      Scrambler XP 1000 wiring diagram
      Polaris Scrambler torque specs
      Scrambler 850 maintenance schedule
      Polaris Scrambler troubleshooting guide
      Polaris ATV service manual PDF
      This Polaris factory repair manual is ideal for trail riders, mud riders, racers, and ATV owners looking to keep their Polaris Scrambler 850 or 1000 running at peak performance on the trail, dunes, mud, or track.
      Submitter Admin Submitted 05/28/2026 Category Polaris ATV  
    • By davefrombc
      1996-2003 Polaris Sportsman 400, 500, and Xplorer 500 service manual
      View File Polaris Sportsman 400, 500, and Xplorer 500 service manual
      This detailed, comprehensive manual covers the Polaris Sportsman 400, 500, and Xplorer 500 4x4 from 1996-2003.
      Submitter davefrombc Submitted 05/05/2026 Category Polaris ATV  
    • By tflack500tbx
      Background,
      This winter (Dec.) I was plowing and everything just died, just quit.  No lights, no pull start, No nothing.  I've had this problem before and I changed the voltage reg and it ran fine for over a year. Then this.  So I changed it again, thinking this was the same problem.  Tried to start it and a small pin hole in the CDI appeared with electrical smoke.  
      Months go by and I finally decide to just replace parts (I'm Horrible at electrical issues).  I changed the stator, new CDI, new Voltage reg, new starter solenoid, tested the starter (prefect), charged the battery.  
      Went to start it and the solenoid rapidly clicked.  All the dash lights on, headlights work.  Pull stared it and it fired right up no issues.  Looked into the rapidly clicking starter solenoid and it was not enough juice in the battery.  Took the battery completely out and hooked up a jump box to it turned the key, light on, everything looks good.  Pushed the starter button and it fired right up ran great.  Turned it off to test it again, Turned the key and nothing.  No dash lights nothing.  Took the jump box off and pulled started it.  Started it right up.  Re-hooked the jump box, still nothing.
      Any Ideas? 
    • By USRaider
      Hello all!
      I was given a 2000 Suzuki Quadrunner 500 (Quad 500 Runner?) and its current state is a bit of a mystery!  
      Kept indoors but hasn't been run in 5 years.  We're not trying the engine until the gas is replaced, and the tires are reinflated. But the previous owner said their only issue was stalling when shifting to reverse without giving some throttle.
      I'm optimistic!  See y'all around!
×
×
  • Create New...