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By Kaz
Troubleshooting a no spark issue, was running OK, maybe a little rich, turned it off, now no spark. I've checked/ohmed out the main key switch, the start/stop switch, neutral switch, brake switch - all good. It will crank the starter, but no spark with the starter or when I try the pull start. I've checked all fuses and diodes. Swapped battery. New plug. New coil. Swapped in a used CDI - no help. Traced, removed, cleaned, reattached all grounds. Removed things like my winch from the circuits to be sure a bad relay or something was dragging it down. When testing voltages, the orange wire going from the CDI to the ignition coil shows no/very low voltage-shouldn't it have 12V on it? Sometimes I get a very weak, intermittent glow on my spark tester, but not enough to fire the plug. I've checked continuity on just about all wires in the harness. Checked/cleaned/lubed w dielectric grease- all connections, redid a few that looked old/dirty. I've checked the stator resistances, all good, but have a stator and rectifier ordered anyway, will arrive Sunday. I verified that the rectifier has a voltage output back to charge the battery while cranking - 10.5-11V, low, but expected while starter is engaged. What else can I check as part of troubleshooting? I have a Haines service manual, but the 1999 350 4x4 seems to be an odd model, there isn't an exact electrical diagram for it, but found one for another year that has all the same number of wires and same color wires, so I've referenced that. Any hints, tips or advice would be appreciated! Thanks!
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By oxidized_black
these are what i have in my collection ... always looking for more
1985 - 1990 Suzuki LT230 & LT250 service manual
https://www.quadcrazy.com/files/file/532-1985-90-suzuki-quadrunner-lt230-service-manual/
1987 - 1998 Suzuki Quad Runner 250 & King Quad 280 service manual
https://www.quadcrazy.com/files/file/268-quad-runner-250-king-quad-1987-1998-service-manual/
1987 - 2006 Suzuki LT80 service manual
https://www.quadcrazy.com/files/file/89-1987-2006-suzuki-lt80-service-manual/
1987 Suzuki LT500R Quadzilla service manual
1988 - 1992 Suzuki LT250R Porting Instruction
https://www.quadcrazy.com/files/file/90-1988-1992-suzuki-lt250r-porting-instructions-manual/
1988 - 1992 Suzuki LT250R Quadracer service manual
https://www.quadcrazy.com/files/file/91-1988-1992-suzuki-lt250r-quadracer-service-manual/
1988 - 1992 Suzuki LT250R Tuning Guide Instruction
https://www.quadcrazy.com/files/file/92-1988-1992-suzuki-lt250r-tuning-guide-instructions/
1999 - 2004 Suzuki King Quad 300 service manual
2002 - 2007 Suzuki 500LTA service manual
2002 - 2009 Suzuki LTF250 Ozark service manual
https://www.quadcrazy.com/files/file/94-2002-2009-suzuki-ltf250-ozark-service-manual/
2003 Suzuki LTZ400 service manual
2006 Suzuki 50LTZ Quad Sport service manual
2004 Suzuki 250LTZ Quad Sport service manual
2005 Suzuki LTA700 King Quad service manual
2007 Suzuki 90LTZ Quad Sport service manual
https://www.quadcrazy.com/files/file/97-2007-suzuki-90ltz-quadsport-service-manualpdf/
2008 Suzuki 400FLTF King Quad service manual
https://www.quadcrazy.com/files/file/98-2008-suzuki-400fltf-kingquad-service-manual/
2008 Suzuki 750 King Quad service manual
https://www.quadcrazy.com/files/file/99-2008-suzuki-750-kingquad-service-manual/
2009 Suzuki 400LTZ Quad Sport service manual
https://www.quadcrazy.com/files/file/100-2009-suzuki-400ltz-quadsport-service-manual/
ALSO CHECK SUZUKI ATV SERVICE MANUAL DOWNLOADS
Please visit the downloads section for ATV manuals at https://www.quadcrazy.com/files/
Also available at:
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By oxidized_black
these are what i have in my collection ... always looking for more
1985 - 1995 Polaris All Models service manual
1996 - 1998 Polaris All Models service manual
1996 - 2003 Polaris Sportsman & Xplorer 500 service manual
1996 - 2003 Sportsman 400 & 500 ~ Xplorer 500 service manual
1999 - 2000 Polaris All Models service manual
2001 Polaris 90 service manual
2001 Polaris Scrambler 50 ~ 90 Sportsman service manual
2001 Polaris Sportsman 500HO Parts Manual
2001 Polaris Sportsman 500 Parts Manual
2002 - 2003 Polaris Sportsman 600 & 700 Servive Manual
2002 Polaris Sportsman 700 service manual
2003 - 2005 Polaris Magnum 330 service manual
2003 Polaris Predator 500 service manual
2003 Polaris Predator Parts Manual
2003 Polaris Trail Blazer 250 service manual
2003 Polaris Trail Boss 330 service manual Part I
2003 Polaris Trail Boss 330 service manual Part II
2003 Polaris Trail Boss 330 service manual Part III
2004 Polaris Predator 500 Owner's Manual
2004 Polaris Sportsman Owner's Manual
2005 Polaris 400 & 500 Sportsman service manual
2005 Polaris 700EFI Owner's Manual
2005 Polaris 800EFI Owner's Manual
2005 Polaris Sportsman 400 Parts Manual
2005 Polaris Sportsman 500 Parts Manual
2005 Polaris Sportsman 6x6 Owner's Manual
2005 Polaris Sportsman 700EFI & 800EFI service manual
2005 Polaris Sportsman 800 Twin EFI Parts Manual
2006 - 2007 Polaris Outlaw 500 service manual
2007 Polaris 700 800 800x2 EFI service manual
2007 Polaris Ranger 700EFI 6x6 Parts Manual2007 Polaris Ranger 700 4x4 & 6x6 service manual
2007 Polaris Ranger XP 4x4 service manual
2007 Polaris Sportsman 450 & 500EFI - 500X2EFI service manual
2007 Polaris Sportsman 700 800 - 800EFI service manual
2008 Polaris Sportsman 500EFI & 500x2 service manual
2008 Polaris Ranger 6x6 700EFI Parts Manual
2008 Polaris 800 RZR service manual
2008 Polaris Sportsman 700x2 - 800EFI - 800 Touring service manual
2009 Polaris 850HD EPS service manual
2009 Polaris Outlaw 450 & 525 service manual
2009 Polaris Outlaw 90 service manual
2009 Polaris Predator 50 service manual
2009 Polaris Ranger 2x4 service manual
2009 Polaris Ranger 4x4 Crew service manual
2009 Polaris Ranger 500 2x4 service manual
2009 Polaris Ranger 500EFI 4x4 service manual
2009 Polaris Ranger 500EFI 4x4 service manual
2009 Polaris Ranger 700 4x4 Crew service manual
2009 Polaris Ranger 700 4x4 service manual
2009 Polaris Ranger INTL service manual
2009 Polaris Ranger RZR 170 service manual
2009 Polaris Scramber 500 service manual
2009 Polaris Sportsman 300 & 400HO service manual
2009 Polaris Sportsman 450 & 500X2 service manual
2009 Polaris Sportsman 500 service manual
2009 Polaris Sportsman 6x6 800 service manual
2009 Polaris Sportsman 800EFI & 800EFI service manual
2009 Polaris Sportsman 550XP service manual
2009 Polaris Sportsman 850XP service manual
2009 Polaris Trail Boss - Trailblazer 330 service manual
2010 Polaris Ranger RZR S service manual
2011 Polaris Ranger RZR S service manual
2011 Polaris Ranger RZR SW service manual
2012 Polaris Sportsman 400 service manual
Visit the Polaris service manual Section: https://www.quadcrazy.com/files/category/7-polaris-atv/
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