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  • Admin changed the title to 2004 Polaris Sportsman 400 AWD not working in Lo unless the reverse overide button is pushed

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  • Similar Forum Topics

    • By Malta54
      I own a 2007 Polaris Sportsman EFI X2 model and have for the past months been experiencing loads of issues. Basically the Sportsman will only start if the throttle lever is pushed and will not remain on idle. This situation has persisted for months now and I have replaced the following parts:

      Sparking Plug
      Fuel Injector
      Fuel Pump
      Fuel Filter
      Fuel Valve
      Fuel lines
      Power Control Module

      The last part replaced was the Power Control Module and the Sportsman was tested and worked fine on a couple of occasions which were days apart so much so that some weeks later I took the Sportsman for an extensive ride and it worked perfectly. This was three weeks ago and today I tried to start the ATV it worked fine a few minutes and decided to switch it off so that I could continue with some prep work. A few minutes later tried to start it up again but noticed that it would only start if the throttle lever was pushed and once I removed my finger from the throttle lever the engine would not stay in idle and would simply shut down. Several attempts were made to start this and also tried to re-adjust the setting by turning the built in wheel like mechanism in the throttle cable but it was to no avail.

      The above have been repeating itself on an off basis. Each time a part is replaced the ATV would work and then all of a sudden will not keep its idle. At this stage I cannot think of any other solution other than possibly some sensors which might have an intermitting fault but I cannot really say.

      Would greatly appreciate any assistance.

      Thanks in advance.
    • By Bobbles
      Hopefully someone can help me out, I purchased a 350 moto4 2wd while I'm trying to fix a dying honda. I can't see the vin number as there was damage and a bar has been welded where I think the vin should be, The decals say 350 moto4 Huntaway, it has the square gear change low, high, reverse up on the left of the handlebars and it has three rectangle lights up on the dash. after googling I'm struggling to find anything called huntaway, Any ideas? Thanks.
    • By p5200
      I've been using Valvolene 10w 40 ATV oil but, it's like $8.00 a quart. Is that about the going rate? Or is there cheaper alternatives that would be suitable? Thanks
    • By DaveswMN
      Pulled my '86 Moto4 out of shed where it sat for 20 years. I knew it smoked. checked it over a little put in gas and it fired right up!! 
      Drove about 100 yards, ran about half throttle wouldn't idle.  Put on somenew parts, jug/piston and rings, carb and valve seals.
      'went together ok, tuned it over by hand about 6 revs whick went well. Hit the starter it fired for about 6 revs and quit. tried it again fired once and then th sound of something slipping like maybe chain slipping over spoket.
      Took cover off to watch cam sproket, hit starter again, heard same noise and the cam sproket was not turning but jumping a bit. Chain was still tight. You will probably tell me I need to split the lower case but hoping there mightbe something else.
      I don't fully understand the chain tightener, the plunger only moves about 1/4 inch, should it move much more than that when off the motor and compressing it by hand?
      Thanks for any thoughts.
    • By Wam12905
      Hey all!
      I recently acquired an 02 big bear 400 this past summer, carb on it was shot to sh** (pics attached) so my father recommended I just buy a new one off amazon. I purchased the first one that came up as compatible and once it came in, I bolted it in and it fired right up with no noticeable issues. Once I got to the trails with it I realized that on any un-level ground, there's little power output. I checked with 3 different local shops and they all refused to work on tuning up off brand carbs because of how terrible they are. One shop had a motorcycle in with an aftermarket carb and the mechanic said that that would be me if I brought my big bear in. Whoever owned the motorcycle and needed their aftermarket carb tuned up had racked up the bill to nearly $1500. Needless to say he made it clearly obvious that putting any amount of money into an aftermarket carb is not worth it. Now that I've learned all of this, I'm wishing I didn't toss the old carb for a $30 amazon one. In light of this minor f-up does anybody have any recommendations for high quality carbs for my vehicle? I've also attached pictures of the old carb and its condition for your curiosity, although its current condition is likely 6 feet under in a landfill somewhere. 
       
      https://www.ebay.com/itm/283488113569?_skw=Big+Bear+400+Carburetor+Oem&epid=10042848409&itmmeta=01JCDWCTMJX5GBC407RF2PPVDD&hash=item42013553a1:g:INUAAOSwn8llquIL&itmprp=enc%3AAQAJAAABAHoV3kP08IDx%2BKZ9MfhVJKkIMhqd%2Fye0vA0YMR5DUzMoCLl0F9GPNRfuAJKaylVqqyVrZCBJVvXQaPrlosjt%2FZnIHyIRPuGiIbxC9o%2B02UqGA4YqXDyyH4bVebnTPz8P5Elg76CvLdu3KyZgwpgpSeYJK2IOWtlo9vtTld7RVjqPwSv1VF26v6kyXGesAB%2BA%2BCHsj3OnqNrHMyKCBuDMSSvUWvOfq%2BKsZKqyHR7yduef%2BHBlXvfiyRJPThHr7Ge9n%2BHBbuxRCb4oF7%2Fp8oZsvajHy9YDitFRfNJeeAssYbgXuhAc7AVvUZZ2YxKW9GzDdxltLMap8orKJtr%2BIk0SRGQ%3D|tkp%3ABFBMsqqzvONk
      I found this one on EBAY that advertises as a genuine OEM part for a fraction of the $650 that they're normally worth. Any help would be greatly appreciated, thanks!





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