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View File 2009 Polaris Ranger 700 4X4 Crew / 6X6 Service Manual
2009 Polaris Ranger 700 4X4 Crew / 6X6 Service Manual
Submitter Ajmboy Submitted 10/31/2020 Category Polaris UTV
I recently purchased the subject UTV for my kids. It's my first Polaris (other wheeler is a Teryx4) - and my first-ever single-cylinder vehicle (even my mower has more)...
Valve lash adjustment values... The operating manual recommends verifying at specific intervals, but does not provide the clearances or procedure. Any idea where I can obtain those? Tach on the display shows about 1500RPM when at idle, and about 6000 when WOT at max speed (30MPH). Does that seem correct? The engine does not SOUND like it's going that fast, but that may just be my unfamiliarity with single-cylinder engines. The idle feels mildly rough - and the tach shows a fluctuation of about 50 rpm. It's not wild, but it is noticeable. Again, without any point of reference, I do not know if that's just the nature of the beast, or if I should be concerned. The front wheels spin freely in the forward direction (mild brake noise can be heard), but when rotating tires backwards, the brake pads grab the rotor with significant force - making it nearly impossible to turn the rotor by hand. Considering the cost of new rotors and calipers, I'm hoping there is a know 'fix' for this issue. Any help would be appreciated! My kids can't wait for me to give it the "all clear". Still waiting on helmets to arrive from Amazon, so I have a couple of days to get all the maintenance and repairs completed.
I have a Polaris Express 300 2 stroke. Finally got the engine running smooth with everything tweaked correctly on the carburetor.
I have now moved on to shifting the gears.
I have had this atv for a long time and high gear was always a pain in the ass to get to go into gear, reverse was okay and low was best.
You could always feel low go into gear.
A couple of months ago the spark plug cap went bad while I was trying to figure out the issue with shifting into high. At this time I put fresh gear oil in and never drained the old because it literally looked empty.
Fast forward to a couple of days ago. I finally got everything running but shifting into low you cant really hear grinding gears but it doesn't jerk like it used to when shifting into low and half the time it wouldn't shift fully.
Reverse would move but completely grinding, and high of course is still the pain in the ass.
All 3 gears when shifting into clicks like it got a good shift, not a click on the gears or anything, just a normal click that your in gear so I know I am not loose on the shifter rods.
I checked the gear oil and it was sort of milky, like barely and had bubbles. This means water is in it so i am going to drain the gear oil today.
What I am wondering is could the bad gear oil be the reason the gears aren't going in fully? I highly doubt it because of the symptoms with some gears grinding and others not going into gear at all like high.
Just need to know what the causes could possibly be.
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