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Hey so i have a 1990 bayou 220, and its missing the wiring harness so i went online and bought a bayou 300 wiring harness by mistake. Will it work if i use the 220’s cdi box and ignition coil?
Hi all, I was gifted this Bayou but she's been sitting quite some time. It won't crank using the factory start button but when I jumper the starter solenoid it cranks but there is no spark. The key has power coming in on the white wire and when turned on supplies power to the brown wire coming out.
I guess I should start with testing the pickup? I heard I may be able to jumper the wires coming from the pickup with an LED bulb and it will flash? I noticed in the manual that it should have around 110 ohms resistance so I'll check that as well. One thing I noticed was that the starter circuit relay has power on one of the black wires with the key on- this doesn't seem normal as I'm assuming the black wires are grounds? I think one of them comes from the start switch, travels through the starter circuit relay and then grounds the starter relay?
Mine is a 1991 so it has the 7 wire CDI (ignitor) and a 2 yellow wire alternator ( as opposed to the later 3 wire type ) with another 2 wires for the source coils (black & red wires ). The pickup wires are blue and black I do believe. Any help appreciated and yes I will test the pickup ASAP.
I'm trying to understand how the system works and I don't understand what the yellow / red wire from the kill switch does- I assume it gets grounded when the kill switch is "on" and therefore grounds the CDI so it can't activate the ignition coil? I noticed in the diagram that that yellow / red wire looks like it may be grounded by the ignition key switch when in the "off" position?
I also don't have 12v power at any of the wires going into the CDI- doesn't the CDI need to be powered? I also read on this forum that someone used a GM HEI module in place of the factory CDI just to test it for spark- does anyone have any info on that?
I hope I'm not missing something simple!
Here is a link to the diagram for my bike (which was posted by another user): https://www.quadcrazy.com/atvforum/topic/13742-1988-bayou-220-lost-spark/?tab=comments#comment-101193
Any help appreciated!
Just was given a 220 bayou, turns over and was wired by a crazy mouse on drugs helped by a committee of politicians taking advice from lil green folk from Mars! This is going to be fun. Claimed the stator was bad. My other project is an old lakota, died driving with no spark and has sat for a bit due to building a house n life! In other words,I may need lots of advice!
By Brother Buddy Gardner
Hello everyone! I recently purchased this quad for a mere 300.00 and it is pretty clean for the year. I bought it from a guy who bought it in a storage unit. He didn’t know anything about it. I got it home and noticed it did not have an ignition coil for the spark plug. I bought the ignition coil, a new battery, new CDI box, new starter relay, new safety neutral relay, new carb and so on... I got it to turn over, but when I pull the plug and check for spark I have nothing.. it has a non factory starter button that works when I push it and turns the engine over no matter if the key or stop switch is on or off..not sure what that’s all about, but it does turn over..just no spark at the plug. Any help would be greatly appreciated! Thanks!
By Tom Pavlak
Hi Everyone - Need some help.
Got a nice little 220...clean machine. wiring is a mess. I have a diagram however, the one I have has 4 wires coming from the ignition switch not 2 like mine. So, I cant trace wires properly.
There is a white one that runs to the Solenoid, and a brown wire...from the Ignition...I dont know where its supposed to go. Also, on the Solenoid, there are 3 wires..W to ignition, B to start relay and B/Y runs up to the front of the machine...and is not plugged into anything...and there isnt a "Mate" missing it. How do they plug into the 4 open shovels by the 20A fuse?
I'm pretty sure my Lights and start switch/Lights are correct.
Problem I cant get anything...new battery...cant get the start button to work, cant get any power to the lights or switches...so I know something is not grounded or..
Any advice would be greatly appreciated.
By Brennon Heflin
So I bought a 2000 quad runner 250. I'm having some issues an wondering what it could be I replaced the pet cock valve an the fuel filter an pump inside tank I also put a voltage regulator on it. The problem I'm having is that when u give it half or more throttle it bogs down an loses power what could it be the bike is almost like new an cant figure it out any help would be great
Hello Folks....new to the forum. I have two Warriors (87 and 92), and an 89 Big Bear. Looking for some help with engine issues on the warrior, and my 89 Big bear backfired and died. Got spark, got gas, seems to have compression, (but haven't tested it yet...next). She rolls over good, maybe too good...seems soft. Have spark and enough compression to blow gas mist out the plug hole when cranking. Suggestions, Been running great since we got it.
I have a 1994 Kawi Bayou 400 which had been running well until it sat for about a month. I left the carb dry while it was park and the temp had dropped below 0C in this time. Pulled it out last night to go for a ride and it fired up just like it should but noticed when I started to head down the road I could hold it to the bar and it didn't seem to accelerate. Lower gears weren't as noticeable but 4th and 5th it just seemed to have no acceleration and half or full throttle made no difference. if I tried to go into 5th gear with any throttle it would stall. I turned around and just poked home very slow and it seemed to stay running but this was between 15 and 20 km/h max.
I have taken the carb apart and it appears to be clean and nothing stood out on inspection to have dirt or ice. Is there something I should dig more into?
I have checked the plug and it appears to be sooty with easily rubbed off carbon. I plan to get a new plug today and test.
compression with the throttle wide open is 175 psi.
I have opened the drain plug in the exhaust thinking there could be a mouse in the exhaust or something but no difference.
I do find the engine is tickity compared to my 2000 Honda but I am not sure if this is just me looking for issues or if it has always been this way.
If anyone has any insight I would appreciate it.
In the last 6 months I have done new oil and filter ( mystik synthetic)
new Peak RPM CDI
I have noticed the fan comes on more often with the new CDI, could this be a program thing?
Looking for Kawasaki ATV VIN (Vehicle Identification Number) Number Decoders? Once you find your ATV VIN number off the tag on your Kawasaki ATV, you can go to all kinds of websites that have VIN Decoders available. The best ones are backed by the Kawasaki ATV manufacturer, however there are plenty of aftermarket Kawasaki ATV VIN Decoder websites on the web. This topic will stay pinned and if you find any to add, please do it with a reply.
The following Kawasaki ATV VIN Decoder websites are available where you can just enter your VIN number and it will shows you some of your ATV model details:
CycleVin.com - Use Our Off-Road Vehicle Search to look up ATVs and more!
NICB Theft Check https://www.nicb.org/theft_and_fraud_awareness/vincheck
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