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2003 Polaris Sportsman 500 no start help


Wilkechr

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 What I do when one will not start at all is to take the air filter off and use a little starting fluid to see if it will run at all. With starting fluid it should crank and run for a few seconds if it has compression, the timing is correct and it is firing.
If it does not start this way then it is not a fuel problem because the starting fluid is easier to burn. If it does not start at all using starting fluid then you will probably need a service manual.
 You can not check the firing with a volt meter. The cdi output to the coil is to fast to read. You will just see a slight increase/decrease or jump on the meter. If you take a known good spark plug and plug plug wire to it and put the base of plug against ground(I use a ground wire and aligator clip to ground plug) then turn engine over and see a good spark then it is firing. If it is firing then I would check compression, valve settings and make sure valves are opening/closing properly and not sticking.
The timing also could be the problem, It could have jumped time.  After the machine has been run this many years the timing chain may have become worn and let it jump time. If you have a service manual it will tell you how to propery check the time. Other wise you will be trying to check time using someone elses methods and this does not always work, but if you use the method in the manual you will be assured of it being correct.

Edited by Curtis Underwood
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