fender plastics ?
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By Rockbottom
2008 400 big bear was running now will not start
have power to relay, in neutral, press start have power to starter but nothing happens starter does not turn
i have good ground at battery to frame and added ground from wire harness to frame beside batter/ frame ground
blue white wire to cdi has power with key on
I believe the neutral lock out is working since is was before i shut it down
if i put it in gear and hit the start button with key on the relay does not click or send power the starter
The 3 wires at the relay have power with key on
What should i test next?
thanks ahead
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By Mister907
Hi guys, I have a 2004 big bear 400. Last winter while plowing the driveway, I heard a loud pop from the left side of the engine. It continued to run as I looked for leaky fluid, but then died shortly after backing it up and won’t start now. The oil light comes on when I try to start it, no noise or anything else.
No blown fuses that I can find.
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By en4cer
Problem number 1,
2000 Polaris Xplorer 400. No start, has spark. Has fuel ,found Low Compression less than 60 psi. What to do next?? Going crazy here.
Problem number 2.
1994 polaris Sportsman 400 starter won't engage. Button on left side with light switch seems to be almost stuck in, weak spring behind button?
Any help would be nice.
Thanks Chris in West Central Minnesota
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By davefrombc
1996-2003 Polaris Sportsman 400, 500, and Xplorer 500 service manual
View File Polaris Sportsman 400, 500, and Xplorer 500 service manual
This detailed, comprehensive manual covers the Polaris Sportsman 400, 500, and Xplorer 500 4x4 from 1996-2003.
Submitter davefrombc Submitted 05/05/2026 Category Polaris ATV
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By HeWasRidinDirty
I rebuilt the carb on said machine. When I hook up the auxiliary gas tank it runs fine and everything is cool. When I put the fuel tank on and hooked up the lines, it completely flooded the cylinder and even about an inch of fuel in the air box. I'm pretty sure that it comes from the little hose on the petcock and hooks to the top of the carb. WTH is that even for? I mean the thing runs fine on the auxiliary tank, so idk And on the petcock when it's in the "on" position, I get no fuel. The petcock from the bike I took it apart and checked out how it operates. The sharpie marks indicate how it really works. Now the other petcock w/o the sharpie marks is an old one that was leaking that I removed from a Polaris quad. It's exactly the same thing, except the small hose and nipple have been removed. I'm so confused, LOL
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