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'11 Grizz 700 here and I ordered Yamaha front lower boot replacement kit 28P-2510G-00 which consisted of 5 parts. The 4 parts pictured plus a plastic bottle of grease...
First time doing this and the videos I've seen entail removing the entire axle then removing the top boot to get at the lower boot. Now when putting back together the top boot area (even though the boot isn't being replaced) it's suggested not to reuse the old axle retaining ring but to only use a new ring. So, seeing as how the kit I ordered did not come with the 2 (I believe) retaining rings for the top part of the axle or a second bottle of grease for the top boot it looks like I'll need to order some more parts before I can start on this one. Whadda y'all think?
Looks like I have all the parts (B, C, D, E) I'll need for the lower section...
So now I need to get the parts (G, H, I, J, K) for doing the top part...
Also, from what I've seen I think I'll be needing part 26 as well, which I think is an axle retaining clip. So, should I get this part too?
So now on to these clamps that came in the kit...
I've seen how other clamps work but not entirely sure about this one. The only retaining barb I can tell that's on this clamp is the little one in the yellow circle. Other clamps I've seen have much larger retaining nubs about the size of the ones with the blue arrows. So I'm guessing for this clip you use pliers to squeeze the blue arrow nubs together then hook using the small nub in yellow?
And lastly some questions on getting the 27mm axle nut off. I've seen this done with a pneumatic impact gun on a video but I don't like using those things. One way I've seen it described is to jack up and take the wheel off, remove the center plastic cap, replace the wheel and lower to the ground for some traction. Put the machine in park and chock the wheels, then put your wrench on the nut with possibly a breaker 'cheater' bar and crank. Same procedure for putting it on except you would prob use a torque wrench. Does this wound like the best way to get this 27mm axle nut off without using an impact gun? Even though the wheels would be chocked I imagine the gears (in park) would take the brunt of resisting the torque on the nut when it's being forced off. Would this be too much force on the gears?
Crap I know this is a long post already so sorry bout that. I'll just finish with summarizing my questions which have prob gotten lost in all that writing...
1) Should I order the full second upper boot kit plus the axle
retaining clip part # 26?
2) How to use the retaining clips in the kit I got
3) Best way to get the 27mm axle nut off.
Thanks for hanging in there with me through all that
Has anyone run into this problem before? A 1990 Yamaha 350 Big Bear. Needed to replace swingarm bearings and rubber boot. Bearings done but when we (mechanic neighbour and self) went to replace the rubber boot with the factory issued new one (from Yamaha dealer) it was the wrong size. One end (swingarm end) fits fine but the other (trans side) is considerably larger - no possible fit. Both ends should be approximately same size as the swingarm end.
Dealer says the previous owner likely switched out the rear end; but mechanic says there would be clear evidence of jerry rigging. He thinks possibly Yamaha Canada and Yamaha USA are different. And as poor luck would have it, I threw out the old boot! Visited a few ATV dealers about a rubber boot aprox. same side both ends but no one seems to know what to suggest. Any suggestions? Chris
Hello, got this bike in to replace the jug and piston. Made the swap, crank looks good, no play in connecting rod. Put it all back together and then heard a rubbing noise in the rear crank case. Ordered a new timing chain and tensioner. Installed them and put it all back together. Fired it up and ran great on the work bench. Took it down and went for a ride and noticed the higher the rpms, the noisier it got. There was a tapping noise on the exhaust side of the valve cover. Removed valve cover. Checked valve clearances, all good. Checked the valve springs, the were a good bit out of tolerance. Installed brand new springs. Same noise. Decided to replace the whole cylinder head with one from a known good bike. Still the same noise. Decided to replace the camshaft with one from a known good bike. Still makes the noise. Replaced lift caps. No change. I’m at a loss on what could be causing this noise. It’s very loud and not normal by any means. Any suggestions would be appreciated. Video doesn’t really pick up the noise good, but it’s there.
Picked this beauty up for zero dollars this weekend. It has been passed around several of my son's friends and the last kid was just tired of tinkering with it. Mostly complete 96 300FW. The pic is my boy robbing the swing arm and rear diff for his 300 for a big memorial weekend ride. Wiring is garbage at the battery, kick start doesnt work, no coil, smoked like cheech and chong when it ran last. I figure a couple hundred and a few hours and this will be ready to ride. Journey will be documented on Instagram at @martincyclellc if ya wanna follow along.
Hello i have a linhai 300 of the 2004+- era. I had a cluch problem so we changed it. After changing it has a hard time to start going. When you pop it into gear and press the gas it barely drives but when it starts going about 20km/h it start driving well the acceleration is normal and everything do you have any idea of what could be the problem
By Frank Angerano
So I decided to pick up a small trailer if I could get one for the right price. I found this one for a few hundred bucks on Craig’s list. It is a galvanized trailer which is exactly what I was looking for. The wood was shot and needed some minor repairs which I could care less about as long as the chassis was good.
I striped it down and put a new deck on. I had some vinyl realtree graphics that I had laying around so I added them to the fenders which I think worked out well. Very happy with this little guy.
I'm having the iron workers at my jobmake me up a few lightweight side rails that will have a 22 degree bend in them to accommodate the tires that slightly hang over the edge and will incorporate some tie down points as well.
By Frank Angerano
So i have a friend at work who was recently diagnosed with a small but very manageable heart problem. He is in good shape but doc says he shouldn't be shoveling snow or anything crazy for a while until they figure this out. So he asked me to see what i can find him to plow since he has a good size piece of property. So i spent the last two weeks scouring the local states to find him a good atv with a plow!
Found him a big bear 400 4x4 with a plow for a steal! Going to go through it good and put my touch on it and deliver it next week.
As much fun as we have with this quad thing its just as much fun helping others out!
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