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Picked this beauty up for zero dollars this weekend. It has been passed around several of my son's friends and the last kid was just tired of tinkering with it. Mostly complete 96 300FW. The pic is my boy robbing the swing arm and rear diff for his 300 for a big memorial weekend ride. Wiring is garbage at the battery, kick start doesnt work, no coil, smoked like cheech and chong when it ran last. I figure a couple hundred and a few hours and this will be ready to ride. Journey will be documented on Instagram at @martincyclellc if ya wanna follow along.
First of all sorry I have been MIA here for a while, been busy with school and work. I'll try and reply on some other threads asap, but posting this one because I just picked up a 2017 sportsman 570 before the new year and popped a boot on it going through a mud hole. The former owner had aftermarket axles on it to accommodate the 4in lift and idk what brand they are but they're skinny as heck and idk what boot to buy to rebuild with? It's the rear right lower boot (under the brake calp.). I'll post some pics when I can and sorry again I've missed yall on the forum!
I had a quad fall in my lap a couple weeks ago. The only things I knew about it was it was a Kawasaki Bayou 220, was in pretty rough shape and was free. I couldn't say no to a fun little project. I've been looking a different ATV forums gathering quite a bit of info and decided this was the one I wanted to join.
Thanks to this forum, I found the VIN under about an inch of mud and cross referenced it to be a '98. It had been sitting outside for at least 5 years and was told it ran when parked, but had no brakes. Squirrels or mice had been chewing on the handlebar controls and it's generally just kind of beat up.
So far, I've gone through the carb (not near as bad as I expected), freed up the brakes (will probably need new cables), replaced the spark plug, air filter, petcock and put a new battery in it.
The gas tank had been empty and looked clean so I put some fresh gas in it and tried to crank it today. I got a neutral light, but the starter button did nothing. I tried pull-starting it and it wouldn't fire. I checked the plug and wasn't getting a spark. I started digging and found some potential issues and some definite problems.
I have a wiring diagram I found on here but it's just a picture or scan out of a book and hard to read. I don't see a reference to a black/yellow wire, which is my first problem.
First, it that a factory crimp? One of those wired looks like it goes to the connector in the 2nd pic. Is that just a spade lug type connector? I pulled on it with some needle nose pliers but it didn't seem to want to come off. In the 3rd pic, should there be a fourth wire?
I've read through and bookmarked the threads Andrew Baker and Arizona have going but I figured I needed to start with these obvious issues first. I have lots of pictures, so if there is something else you want to see, just ask. If I don't already have a pic, I'll take one.
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'11 Grizz 700 here and I ordered Yamaha front lower boot replacement kit 28P-2510G-00 which consisted of 5 parts. The 4 parts pictured plus a plastic bottle of grease...
First time doing this and the videos I've seen entail removing the entire axle then removing the top boot to get at the lower boot. Now when putting back together the top boot area (even though the boot isn't being replaced) it's suggested not to reuse the old axle retaining ring but to only use a new ring. So, seeing as how the kit I ordered did not come with the 2 (I believe) retaining rings for the top part of the axle or a second bottle of grease for the top boot it looks like I'll need to order some more parts before I can start on this one. Whadda y'all think?
Looks like I have all the parts (B, C, D, E) I'll need for the lower section...
So now I need to get the parts (G, H, I, J, K) for doing the top part...
Also, from what I've seen I think I'll be needing part 26 as well, which I think is an axle retaining clip. So, should I get this part too?
So now on to these clamps that came in the kit...
I've seen how other clamps work but not entirely sure about this one. The only retaining barb I can tell that's on this clamp is the little one in the yellow circle. Other clamps I've seen have much larger retaining nubs about the size of the ones with the blue arrows. So I'm guessing for this clip you use pliers to squeeze the blue arrow nubs together then hook using the small nub in yellow?
And lastly some questions on getting the 27mm axle nut off. I've seen this done with a pneumatic impact gun on a video but I don't like using those things. One way I've seen it described is to jack up and take the wheel off, remove the center plastic cap, replace the wheel and lower to the ground for some traction. Put the machine in park and chock the wheels, then put your wrench on the nut with possibly a breaker 'cheater' bar and crank. Same procedure for putting it on except you would prob use a torque wrench. Does this wound like the best way to get this 27mm axle nut off without using an impact gun? Even though the wheels would be chocked I imagine the gears (in park) would take the brunt of resisting the torque on the nut when it's being forced off. Would this be too much force on the gears?
Crap I know this is a long post already so sorry bout that. I'll just finish with summarizing my questions which have prob gotten lost in all that writing...
1) Should I order the full second upper boot kit plus the axle
retaining clip part # 26?
2) How to use the retaining clips in the kit I got
3) Best way to get the 27mm axle nut off.
Thanks for hanging in there with me through all that
Has anyone run into this problem before? A 1990 Yamaha 350 Big Bear. Needed to replace swingarm bearings and rubber boot. Bearings done but when we (mechanic neighbour and self) went to replace the rubber boot with the factory issued new one (from Yamaha dealer) it was the wrong size. One end (swingarm end) fits fine but the other (trans side) is considerably larger - no possible fit. Both ends should be approximately same size as the swingarm end.
Dealer says the previous owner likely switched out the rear end; but mechanic says there would be clear evidence of jerry rigging. He thinks possibly Yamaha Canada and Yamaha USA are different. And as poor luck would have it, I threw out the old boot! Visited a few ATV dealers about a rubber boot aprox. same side both ends but no one seems to know what to suggest. Any suggestions? Chris
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