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Similar Forum Topics
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By Jason39
I’m having a issue with my choke when its on it runs fine when I cut the choke off the atv cuts off went to take the carburetor off and saw the choke plunger broke at the nut to screw it in could this be my issue? Do I just need to buy a plunger kit and put it on? I took the carburetor off and cleaned both jets anyway just to make sure and it’s still having issues staying on
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By Gwbarm
I have had my new tires for a while, chronic procrastinator, decided it was time to get them mounted up. Against my better judgement i decided to mount them myself.
I got one of these Harbour Freight manual tire mounting machines, mounted it to a half pallet to make it more portable. Very impressed with the quality and amount of tools that came in the kit for a low price point.
The bead breaker worked very well, i wasnt sure it would be able to do it, i think these tires are original to the bike its a 2004, but with enough lube, mothers concentrated car wash straight, it finally broke the bead.
Tire fit very well on the machine and it tightened down good.
The extra long pry bar that came with the kit worked well to get the outer rim of tire off.
Half way there, half way there no issues, then it got serious.
I pulled and i tugged had 3 prybars working this thing and it wouldnt budge no matter what i tried it would not come off, until i got the grinder out and cut it off. Im sure most of you see what the problem was. I didnt notice it until i was too far in to change direction. On this particular rim the tire goes on and off from the back side of the rim, not the front like what i was used to. The back side is the low side. Plus to add to the problem tires were old and not very strechy, i have a greater respect for how well these ATV tires are made with well reinforced sidewalls, even with the grinder it took me a minute or two to cut through it, of couse i was being very careful not to nick the rim. Anyway the HF machine worked well and the tire is off, hopefully the next one wont be this bad. Lot of hard work for an old man, glad i can still do it.
Now for the fun part , cleaning up the old rim, years of stop leak and slime caked on the inside, that stuff dries hard, the little Milwaukee is good for getting into tight spaces, but wasnt quite up to the task.
Needed a few more RPMs.
Old rattlecan paint just flaked right off. Now time to decide on a new color, tired of the boring gray. More to come!
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By joezee13
After turning off engine in neutral starter wont engage If I rock unit back and forth it engages Getting progressive worse.
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By middlebrookgt
Hi All. I introduced myself some weeks ago with my 2006 LT-F400F that needed a list of repairs including replacing the cracked generator cover. It is back together as of last night and cranks up, idles and revs high pretty well. Needs some fine tuning and stop backfiring at stop.
The big issue is it will not go into gear. I reassembled the insides with help from y’all’s posts. The transfer selector moves from H-L-R, and the foot shifter moves thru the gears and finds neutral easily enough. Before I tear it back open, the transfer selector on top does not move as far as the repair manual says. The diagram shows the shaft moving something like 40 degrees between L and H and 50+ degrees between L and R but it doesn’t move that far even though it finds the indent areas and moves well.
Could this be the problem. I aligned all the dots on the shifter gears inside and it appeared to not be binding anywhere. I do hear the gears touching when I shift like they are trying to engage, but zero movement from the ARV
It was somewhat difficult to tell whether all the parts are installed on each shaft.
Are there better/bigger photos somewhere that would allow me to be confident I included all the washers and bushings, etc? If I had any doubt on parts that were laying inside after the cover broke then I purchased replacements from online stores.
TIA for any input or feedback!! Pics are from when I first took the generator cover off.
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By Atomusthenes
This topic is being opened to discuss the feasibility of forced induction on small engines.
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