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Found 6 results

  1. I just got a 1996 Kawasaki Bayou 220. The wiring is a bit of a mess. My question is I have a white wire and a black/yellow wire that aren’t connected to anything. They’re both located under the seat. The bk/y wire comes from where it splits I think 3 different ways. I’ve checked the diagram and I’m still having no luck. Also are the only wires connected to the ignition switch the brown and the white one? Any help it’s appreciated. Thanks.
  2. I'm currently pulling my hair out over a customers 98 bayou 2x4 KLF300b. I've changed every electrical component on it twice and in a couple instances three times. Still no spark, I am baffled. Initially customer brought it to me complaining of a hard start no start situation and in fact, it wouldn't start. I changed the starter relay, spark plug, CDI box, and starter circuit relay after which it fired right up ran very well but then started having issues with the neutral switch/light where it wouldn't come on and wouldn't allow it start or even turn over. I found in the wiring harness a loose connection, I got it taken care of and secured and that solved the problem. So now that it would crank up again and run fine I called the customer over to test it out see what he thought as I've never heard it run before and I wanted to get his opinion on how it was running. Customer ride it around a little bit pulled it back on my carport and turned the key off and said it was great, and had never ran better or started so easily, then we set up a time for him to come pick it up the following day and he left. Well where he pulled it on my carport and shut it off was in the middle of the carport so I jumped back on it to park it off to the side, crank it up no problems put it in reverse went about maybe 18 inches and it stalled and ever since that point it has not had spark or run. I replaced the CDI box again with a better brand, I replaced the ignition coil twice put another starter relay on it and I've also changed out the stater and the pick up coil (pick up coil twice) and I'm just I'm lost I don't know what else to do to it. I've had this customers four wheeler for four months now whereas he's a patient guy I need to get it out of here so I can move on to something else. I've seen dozens of threads across different sites for off-road, 4 wheelers, ATVs, UTV's, whatever and they are all experiencing the same sort of issue but they never ever post hear the problem was or the fix. So I'm hoping somebody here has a little bit of knowledge on this particular issue sent since it seems to be so widespread. Thanks in advance for any help or suggestions.
  3. I have a kawasaki klf 300b 1987 and when i got it originally from a friend it was sitting for like 10 years and of course it didn't run so i went through the steps of fixing it. Had good compression and clean carb but i wasnt getting any spark. I went through the steps of fixing that and turns out the cdi box was bad, so i replaced that and got spark so i started her up and she was a little scared at first but slowly broke in and idled perfectly fine. But everytime i gave it any gas it would just bog out completely so i had it idling and sprayed starter fluid into the intake to see if it would rev up, but it did the opposite and died out. I think it might be something to do with the spark since after that i took it out and it was wet. Im guessing its not sparking at higher rpms but i have no idea how to fix that since ive never had that issue before, keep in mind ive cleaned the carb maybe 5 different times with a supersonic cleaner and put needles through all the wholes. Someone please help me out with this old *** atv
  4. Was given a 1997 Bayou 220 for free that had sat in the back of a barn for almost 9 years. Owner had parked it because his kids got too big for it, and they have other bigger bikes, said when it was parked it ran fine. He gave it to me as a trade from some networking I did in his home. First steps: *Marvels Mystery Oil bath down the cylinder to free up the piston rings (I let sit for 24hrs) *New battery as old one was shot from not having a charge for 8 years. I took my multimeter to the entire wiring harness and cleaned EVERY contact possible, as not even the headlights were working. After a few hours, everything electrical is now working. Headlights, green dash light, red reverse light (goes on and off with changing from reverse to neutral), and starter spinning strong (after a conversation with my mallet). *Drained old oil (no glitter!) 2qts fresh oil with new filter. *CDI was shot-- had zero spark and using a multimeter up the wiring harness everything was good up to the CDI—replaced with new one along with new plug wire and new plug now have excellent spark The original carb was a total loss. I'm assuming it was parked full of fuel with the fuel switch on. It looked like they found it buried in the sand and put it on, it was so eaten and corroded my thumb went through it trying to get it apart—so new carb. I did also inspect the intake and none of what was in the carb made it into the engine, thankfully. After oil bath, compression was still low—threw some brake cleaner down the intake and noticed smoke escaping from the head gasket—took the head off and saw the original head gasket was completely shot. Replaced that, and now compression is up to 90 from 50. I'm assuming, it'll need to go through a few heat cycles for the compression to really build back up (had the same issue with my 2000 Kodiak 400 from siting for 5yrs after a few heat cycles went to 180) While the head was off, I did a leak test on the valves and liquid stayed, so no signs of gaps in the valves sealing. Also took a look at the piston and wall and both are in excellent shape, very clean conditions. At this point, the bike should fire off or at least pop… but now that compression is back it's sucking air in though both the carb AND the exhaust pipe. Putting my hand on the pipe (no muffler) I can feel it sucking air in, doing the same with the back of the carb, I can feel it sucking air there as well. It isn't pushing air out anywhere. I've checked timing and it's correct. The TDC mark on the flywheel is lined up with the spot on inspection hole. The mark on the timing gear in the head is lined up with the mark on the casting there as well, so timing is spot on. I don't believe it has a leak from the exhaust valve due to the leak test I did. I also don't believe a valve is sticking, I can see them both moving just fine when looking through the inspection holes. In the past, I've had a bike have intake from exhaust and exhaust going out carb, but that was the timing being off, which doesn't seem to be the issue here. Any advice on this would a big help as I'm stumped on what could be causing double air intake. Chances are it might be something simple that I'm not even thinking of. At this point, I'm about to order a box of hair from Amazon Prime from all the head scratching going on.
  5. I just installed a new battery and I am getting no power at all. tested the ignition switch, fuse behind airbox, and connection terminals and they are all fine. any ideas. there are also 2 connections by the battery that are not plugged in and i dont know what they go to. in the pictures i know i dont have the negative hooked up.
  6. Anybody know if its possible to use a cdi off of a 95 bayou and put it on a 96. femalke and male conects are different
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