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Mike Lee

Outlander 450 not charging? Check this first.

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I have found a defect in Outlander 450's where a stator 3 phase wire chafes between the frame and rear body module (plastic) at the fuel pump cap area.  Before you go crazy and open the engine cover up to replace the stator, check the 3 phase wires first.  The stators on these bikes are very well made.  The 3 phase wires between the regulator and stator, unfortunately, were not thoughtfully routed.  What happens is the wires chafe, and at least one loses all its insulation and rubs against the metal frame, shorting it out.  Hopefully this will save someone hundreds of dollars in stealership fees. 

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