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I am new to this forum and hope that someone out there can help me, I have an early Suzuki King Quad 300 (280cc) which starts intstantly every time but at about half revs or there abouts it starts spluttering and will not rev any higher, this fault is present whether choke is applied or not, some one suggested that silencer maybe be clogged so removed baffle but no improvement have removed carb and stripped 3 times but still no joy.
Any ideas would be most welcome.
On one of the atv I recently purchased the neutral switch is bad, Any one ever replaced one.
looking for some pics. I assume I need to remove the drive shaft to pull the cover foward
to clear the gear shift shaft. Any easy ways to do this. So far have motor moved forward
all bolts out except nuts on drive shaft which are loose Thanks Az
Just picked an '03 Bayou 300 2WD. It runs ok, needs a little help though. Maybe someone can answer some questions for me.
1. The choke "off" position is the lever all the way right, correct?
2. The choke seems mechanically... funky. It has a little valve clamp around the rubber boot where it goes into the carb, seems kind of janky, I don't think there's typically a valve clamp on that part? The engine seems like its running really rich, smoking a bit, so I wonder if I can just completely remove the choke cable to see if that's part of the issue? But I don't fully understand the choke needle setup. Is "choked" when the needle is being pushed in, or pulled out? Like it I chopped the cable just outside the rubber boot by the carb, would I be permanently choking it or permanently unchoking it.
3. I've read that I can tweak the air/fuel screw and maybe fix the rich mix. Where is that even located, and if it's behind a cap that I have to drill out... where is that?
Thanks for any tips
By Anthony Sherman
Looking to buy a banshee this Saturday. Guy has a sweet deal on one 3 hours from me. Bike sounds a bit rough to me but I’m not a 2 stroke or atv guy. This will be my first 2 stroke Any help would be much appreciated. I attached a video of the bike running. Please let me know if this a good deal at 3k.
I have a 2003 Kodiak 450 that i purchased a while back with around 300 hours on it. It has never ran right from the beginning. Initially i thought it was just a carburetor issue because it was all clogged up from sitting for months. It has been cleaned, rebuilt, and taken off probably about 10 times troubleshooting this problem. I have quadruple checked everything including float height ect and it is set correctly, the jets are also brand new, needle and seat have been pressure tested as well. So after all of that I am convinced that the carburetor is not the culprit. I have an issue where the idle is very choppy, almost as if it is misfiring with a rich condition on top of that. I can use a brand new plug and run the machine for just a few minutes and it will be a dry and and coated in black carbon build up. The exhaust also has a strong smell at idle. I had trouble restarting it when hot for a while, but i adjusted the valves and it seemed to solve that issue. They were both way out of tolerance (tight). The weird thing is, outside of idle it seems to run pretty well.
So with all that being said I have ruled out the carb/valves/compression and moved on to the ignition and this is where i have a few questions about factory specifications. I guess the main question I have is, how strict are these tolerances? And could them being off by this amount cause the issue I am having? Do all three of these parts really need to be replaced? I would like to know before I spend the money on these new parts, and it not fix my problem. Below I will list what the specs were in the service manual along with the reading i got. This is my first experience testing ignition components. I just found it odd that all 3 are out of spec according to the service manual.
Spark plug cap resistance: 10 kΩ at 20 °C (68 °F)
My Reading: 8.90 kΩ
Primary coil resistance: 0.18 ~ 0.28 Ω at 20 °C (68 °F)
My Reading: Fluctuated between 0.4 - 0.5 Ω
Secondary coil resistance: 6.32 ~ 9.48 kΩ at 20 °C (68 °F)
Reading was within the specified range.
Pickup coil resistance: 459 ~ 561 Ω at 20 °C (68 °F)
Reading was within specified range.
Rotor rotation direction sensing coil resistance: 0.085 ~ 0.105 Ω at 20 °C (68 °F)
My reading was 0.3 Ω
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