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By Brock Kincaid
Ok so just picked up an 02 ds 650 and the guy said he couldn't get it to start. He had a shop put new shims in it and I had them checked and they were ok now things I've done is new plugs even though guy had just put new plugs in it.. got new carb 42mm just like the one that was on it.. bought new intake manifold because the one that was on it someone got way to tweaked out and ported the shit out of it excuse my language but yeah so installed new intake manifold and it just won't start like its not getting enough fuel. Timing seems to be right it does fire every now and again but just barely.. did a compression test today and it was at 90psi.. i know thats low but don't know where I'm losing compression.. valves we at .06 and .07 when checked im lost ive tried everything I know and can't figure it out
Hey guys I'm new here. I have a 88 warrior that has intermittent spark. When I got the bike the guy said it needed a stator. So I tested the stator and the Source coil has .310, Trigger coil has .363 an .367, Alternator side has .05 to .06 on the three. Which all seem in range. I did find that the ignition coil was bad and replaced it. After I put the new coil on i got spark but only now and then. The bike won't spark while I'm holding the start button, but as soon as I let off it will spark sometimes. I ended up unplugging the voltage regulator and it will spark every time I let off the start button, but still will not spark while I'm holding it. What could this be?
The clutch cover goes on and fits, but the little L chapped arm that has gear slots is concerning me. It appears it goes to wear the clutch adjust bolts are on the cover.
Is there a specific way to tell how it mounts on the gears in relationship with the basket?
I don't want to deal it up unless it's right
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Just was given a 220 bayou, turns over and was wired by a crazy mouse on drugs helped by a committee of politicians taking advice from lil green folk from Mars! This is going to be fun. Claimed the stator was bad. My other project is an old lakota, died driving with no spark and has sat for a bit due to building a house n life! In other words,I may need lots of advice!
By Brother Buddy Gardner
Hello everyone! I recently purchased this quad for a mere 300.00 and it is pretty clean for the year. I bought it from a guy who bought it in a storage unit. He didn’t know anything about it. I got it home and noticed it did not have an ignition coil for the spark plug. I bought the ignition coil, a new battery, new CDI box, new starter relay, new safety neutral relay, new carb and so on... I got it to turn over, but when I pull the plug and check for spark I have nothing.. it has a non factory starter button that works when I push it and turns the engine over no matter if the key or stop switch is on or off..not sure what that’s all about, but it does turn over..just no spark at the plug. Any help would be greatly appreciated! Thanks!
By Tom Pavlak
Hi Everyone - Need some help.
Got a nice little 220...clean machine. wiring is a mess. I have a diagram however, the one I have has 4 wires coming from the ignition switch not 2 like mine. So, I cant trace wires properly.
There is a white one that runs to the Solenoid, and a brown wire...from the Ignition...I dont know where its supposed to go. Also, on the Solenoid, there are 3 wires..W to ignition, B to start relay and B/Y runs up to the front of the machine...and is not plugged into anything...and there isnt a "Mate" missing it. How do they plug into the 4 open shovels by the 20A fuse?
I'm pretty sure my Lights and start switch/Lights are correct.
Problem I cant get anything...new battery...cant get the start button to work, cant get any power to the lights or switches...so I know something is not grounded or..
Any advice would be greatly appreciated.
By Michael Rogers
Ok, another newbie post here. Checking this stuff out in issues with lost compression. Wondering if anyone can tell by the pics and video of the cam is good, and whether you can see anything visibly with the valves and timing gear.
Any input would be a great help. Been researching youtube videos, but just not sure.
2000 Bayou 220
I could test the exhaust, it looked like it was opening, closing and seating ok, but not sure about the intake.
CAM - looks like some wear on the outer ridges on both in spots, and one lobe to me looks kind of weird, but I don't know.
By Michael Rogers
Well this is my first time tearing down an ATV. Have done a little work on 2 stroke's in the past, but not much. I'm needing some help. I've got a Bayou that has lost compression. I tested it, and it was like at 40psi. I had already set the timing on it, and it does have spark fuel, etc...
My question is about the cylinder. To me it looks pretty toasted, but need some help in determining. It is a 2000 Kawasaki Bayou 220. I bought it not running, just to see if I can get it running so it has not ran since I bought it. This question is about the cylinder, and part 2 I have will be about the CAM.
Any advice / help is greatly appreciated.
Inside sleeve a line(left line) runs the length that I can feel with my fingernail. The line on the right I can't feel.
Some rust it looks like on these two pictures.
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