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I'm having a problem getting a CDI unit that works. The parts list calls for a 4XE-85540-00-00 CDI unit. The one currently on the ATV works but there seems to be a problem with the spark advance curve. It will idle fine an rev. to about 1.5K then starts bogging down sputtering, popping and basically running poorly. If you can get it above 2200 RPM it runs better. I have ordered and returned about 5 replacement modules that will not work at all. The unit currently on the bike has no part numbers or identification other than a Mitisibuchi logo. I am wondering if anyone else has experienced similar problems with replacement CDI's and if so what is the fix? So far I have not found a replacement CDI that will supply an pulse to the Ignition coil.
By Brent Mason
I have worked about 4 weeks on my Griz600 and have burnt 2 CDIs up ! I added a wire harness and stator and It starts but runs erratically like spark timing is off ! So I would like to try another CDI but I don’t want to Pay an arm n leg ! Anybody have one ? Thanks
By Brent Mason
I have been trying to get my Griz600 running right for 3 weeks ! Grandsons used it and it quit running , no spark ! New stator etc and started but ran terrible ! Found a burnt capacitor on cdi . Installed used cdi and burnt it also but ran same as other cdi . Came to conclusion wire harness had short so stripped it and found some bad spots fixed and another cdi ran terrible again ! Bought another harness and same rough running ! Checked spark timing with light (put tdc mark on case and on pull start hub) and when it starts timing right on but will jump 25+° retard ! When timing is on tdc marks it has no power ! The stator is new but I am wondering if the pickup coil is triggering incorrectly ? Also had top end apart when I first started having trouble and although rings were good I installed new rings . Also new timing chain and check the valves , they were good also . It kind of seems to boil down to the last stator I installed new ? I have done trouble shooting on quite a few cars , trucks , dirt bikes and ATVs but this is frustrating me ! Just wondering if anyone has any ideas ? Carb was new last yr and I checked it ! I
hi all first post just found forum and the manuals / wiring diagram BIG THANK YOU
im struggling to find the vin number on my frame? I m told left side of frame , lower, nr. in front of the gear pedal ?? haven't found it yet , is it numbers stamped on the frame or a commission plate ??
main prob. no spark no power to coil , off to study the wiring info I've just found
thanks again. tom
Hey there all,
First off thanks for the board. My Bayou 220 has survived 3 teenagers and is on its 4th now. Up until recently it has been a virtual tank....until I decided to fix it;)
Noticed some smoking from the engine block (not exhaust) so figured it was time for a quick top end rebuild. Now that I have it all back together, it fails to start. I've pulled the starter rope until my arm is tired.
So I will be as detailed as possible and hopefully get some help.
-New Head gasket
-New Valve seals
-New piston (standard)
-New rings (standard)
-All new seals
-Cleaned up head and valves (didn't do any resurfacing, as it all cleaned up pretty easy)
-All torqued to spec
-Piston ring gaps all checked out
-Valve clearances (Intake: .18mm, Exhaust .20mm). Not too tight, not too loose.
-Engine IS making decent compression
-DO have spark
-Will fire for a split second if I drop some gas in the spark plug hole and pull start. Will NOT from carb and or intake valve.
So I followed the guide of: TDC
-Flywheel aligns on the “T” mark on the engine site hole
-Cam gear mark aligned with the cover mark
Seeing as this is my first time doing a top end rebuild on an ATV. Here are my questions and concerns:
-I didn't realize (dummy me) that there are 2 TDC's. 1- Compression, 1-Exhaust.
How do I know if I'm on the right one?
-Does the cam need to be aligned a certain way when put back in? I just aligned the cam gear dimple with the cam and put it in. No alignment.
Thanks ahead of time. I feel like I'm 90% there, but I'm missing an important step for completion.
Looking for advice on what to try next I bought this quad and it’s has spark and fuel but won’t stay running only fires when I hold the starter button in even when spraying gas into the carb it still dies right away oil was milky white so I was thinking it maybe went under water 150 psi compression so I might be wrong but not a head gasket I am stuck Cause it should stay running with the straight gas through the carb so what should I try
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