wow this is depressing :(
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By quadnut20
Just picked up a 2025 Yamaha Kodiak 700 fixing to do a EPI Clutch mod to it since I dropped bigger tires on it !! Air box , exhaust , and programmer next !
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By LCP92
Guys, I've got a 1999 Honda Foreman 450S. It runs great, but smokes out the exhaust after startup until it warms up. I'm thinking the valve seals are leaking. I was wondering if there is a way to replace them without removing the head or if there's an oil additive that will recondition the rubber seals. Any advice?
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By DexKing
I recently got my hands on a free 2004 Recon that the owner had zero information on the machine or the history. Long story short, a little troubleshooting and research revealed i needed to replace the timing chain for it to stay running. when i opened the case, it the chain was so horribly stretched, that the tensioner pivot arm had play between it and the chain! I also found the oil pump chain totally disconnected from the sprocket due to being completely worn out. I tore the whole engine down and rebuilt it from the bottom up finding little things here and there that needed to be replaced. Upon inspecting the top end, i didn't find any bad/excessive play in the crank, rod bearings or wrist pin. Now the machine runs great, but even after 2x adjusting the valves, the chatter is way more than you'd expect from a honda normally. My neighbor is an auto mechanic by trade, and i asked him to take a listen. the look on his face when i started it and it was chattering like that was priceless! He mentioned that maybe the valves themselves might be wore out or stretched. my question here: what all can cause the excessive rattle up in the valve cover aside from valves being out of spec? Everything else seemed to be in decent condition as far as rockers and guides go. I am fairly new to small engine/ATV repairs, but am learning as a hobby and have a fair amount of knowledge with how to do some wrenching. Thanks!
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By joezee13
After turning off engine in neutral starter wont engage If I rock unit back and forth it engages Getting progressive worse.
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By middlebrookgt
Hi All. I introduced myself some weeks ago with my 2006 LT-F400F that needed a list of repairs including replacing the cracked generator cover. It is back together as of last night and cranks up, idles and revs high pretty well. Needs some fine tuning and stop backfiring at stop.
The big issue is it will not go into gear. I reassembled the insides with help from y’all’s posts. The transfer selector moves from H-L-R, and the foot shifter moves thru the gears and finds neutral easily enough. Before I tear it back open, the transfer selector on top does not move as far as the repair manual says. The diagram shows the shaft moving something like 40 degrees between L and H and 50+ degrees between L and R but it doesn’t move that far even though it finds the indent areas and moves well.
Could this be the problem. I aligned all the dots on the shifter gears inside and it appeared to not be binding anywhere. I do hear the gears touching when I shift like they are trying to engage, but zero movement from the ARV
It was somewhat difficult to tell whether all the parts are installed on each shaft.
Are there better/bigger photos somewhere that would allow me to be confident I included all the washers and bushings, etc? If I had any doubt on parts that were laying inside after the cover broke then I purchased replacements from online stores.
TIA for any input or feedback!! Pics are from when I first took the generator cover off.
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