Quantcast
Jump to content

Recommended Posts

Posted

About 3 weeks ago I traded a mc for a 2007 polaris sportsman 800 efi 4x4.

When I test drove it all worked well.

we went to some trails and my son got stuck in some mud and when I pulled him out the 4wd worked great

So a friend of mine wanted me to bring it over to see if it would pull a grader blade he had made.

we were pulling it great till it hit some real loose gravel once he started to spin I told him to engage 4wd.

he engaged it and nothing from the front wheels just rear wheels spinning.

Here is my confusions

I hear JD parts will fit some polaris 4 wheelers cant confirm for the 07

I changed the oil in front differential and flushed out and filled again still nothing

the front drive shaft is turning but front wheels arent (all 4 wheels jacked up)

Checked plugin going to front differential it has voltage.

no noise or anything when in 4wd last but could the cage be bad seems like a popular breaking point

is there other yrs that innerchange with the 07 as far as differential parts

did they upgrade this in the 07

the dealer told be there was 4 different differentials in 07 pending on what month it was built

he also told me it should hole 10oz of fluid but it dont.

I have download the service manual and will print it today but any advice suggestions would be great

thanks Mike

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Popular Now

  • Similar Forum Topics

    • By LashinWheeler
      Hello all, I have a 2006 Polaris Sawtooth with no spark. It has a dead battery but with a jump pack on it, it will still not Spark. Plug is good, Throttle ETC is not closed, Stator pick up coil seems to Ohm out in the correct range, Unsure how to properly check the CDI. And when ignition is on the Neutral and reverse light come on but after cranking just the neutral stays on. 
       
      Any help would be great,
       
      Thanks!
    • By flyinbrian365
      View File 2018-2019 Polaris Sportsman 850/1000 service manual
      2018-2019 Polaris Sportsman 850 / 1000 – Official service manual Resource
      📌 This thread is dedicated to the factory service manual for the 2018 and 2019 model year Polaris Sportsman 850 and 1000 ATVs.
      What's Covered:
      This service manual covers complete OEM factory procedures for the following models:
      Polaris Sportsman 850 (2018–2019) Polaris Sportsman 1000 (2018–2019) Polaris Sportsman 1000 XE / Trail / High Lifter / Touring variants (where applicable) Manual Contents Include:
      Engine service & specifications (ProStar 850 & 1000 single-cylinder EFI engines) Fuel system diagnostics & EFI troubleshooting Drivetrain, transmission, and AWD service procedures Electrical system schematics & wiring diagrams Suspension, steering, and brake system specs Clutch adjustment, belt service, and CVT procedures Torque specs, fluid capacities, and maintenance schedules Diagnostic trouble codes (DTCs) and service tool usage Intended Audience:
      This resource is for owners, shade-tree mechanics, and professional technicians working on 2018–2019 Sportsman 850/1000 platforms. Whether you're doing routine maintenance, diagnosing a fault code, or tackling a full engine rebuild, this manual has the factory-spec procedures to get it done right.
      Submitter flyinbrian365 Submitted 06/04/2026 Category Polaris ATV  
    • By Admin
      View File 2021-2026 Polaris Sportsman 450 / 570 1-Up service manual
      Download the 2021-2026 Polaris Sportsman 450 / 570 1-Up service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic procedures. This comprehensive Polaris Sportsman repair manual covers all major systems including engine service, EFI fuel injection, clutch and transmission repair, AWD drivetrain systems, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for ATV owners, mechanics, hunters, trail riders, farmers, and DIY enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for maintaining, troubleshooting, repairing, and rebuilding the Polaris Sportsman 450 H.O. and Sportsman 570 1-Up utility ATV models.
      Topics covered include:
      Polaris Sportsman 450 engine repair
      Polaris Sportsman 570 service procedures
      EFI fuel injection diagnostics
      Clutch and transmission troubleshooting
      AWD and differential repair
      Suspension and steering maintenance
      Brake system service
      Electrical troubleshooting and wiring diagrams
      Oil change procedures and maintenance intervals
      Torque specs and factory service data
      Polaris ATV diagnostic procedures
      Popular related searches:
      2021 Polaris Sportsman 570 service manual PDF
      Polaris Sportsman 450 repair manual
      Sportsman 570 wiring diagram
      Polaris Sportsman torque specs
      Sportsman 450 maintenance schedule
      Polaris Sportsman troubleshooting guide
      Polaris ATV factory service manual PDF
      This Polaris factory repair manual is ideal for riders looking to maintain, troubleshoot, repair, or upgrade their Sportsman 450 or Sportsman 570 1-Up for trail riding, hunting, farming, utility work, and off-road adventures.
      Submitter Admin Submitted 05/28/2026 Category Polaris ATV  
    • By Admin
      View File 2025-2026 Polaris Sportsman Touring 570 / X2 570 service manual
      Download the 2025-2026 Polaris Sportsman Touring 570 / X2 570 service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic procedures. This comprehensive Polaris Sportsman repair manual covers all major systems including engine service, EFI fuel injection, clutch and transmission repair, AWD drivetrain systems, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for ATV owners, mechanics, hunters, trail riders, farmers, and DIY enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for maintaining, troubleshooting, repairing, and rebuilding the Polaris Sportsman Touring 570 and Sportsman X2 570 utility ATV models.
      Topics covered include:
      Polaris Sportsman Touring 570 engine repair
      Polaris Sportsman X2 570 service procedures
      EFI fuel injection diagnostics
      Clutch and transmission troubleshooting
      AWD and differential repair
      Suspension and steering maintenance
      Brake system service
      Electrical troubleshooting and wiring diagrams
      Oil change procedures and maintenance intervals
      Torque specs and factory service data
      Polaris ATV diagnostic procedures
      Popular related searches:
      2025 Polaris Sportsman Touring 570 service manual PDF
      2026 Polaris Sportsman X2 570 repair manual
      Sportsman 570 wiring diagram
      Polaris Sportsman torque specs
      Sportsman Touring 570 maintenance schedule
      Polaris X2 570 troubleshooting guide
      Polaris ATV factory service manual PDF
      This Polaris factory repair manual is ideal for riders looking to maintain, troubleshoot, repair, or upgrade their Sportsman Touring 570 or Sportsman X2 570 for trail riding, hunting, farming, utility work, and off-road adventures.
      Submitter Admin Submitted 05/28/2026 Category Polaris ATV  
×
×
  • Create New...