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1993-2005 Honda TRX90 Service Manual

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1993-2005 TRX90 Service Manual




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Chomp

  

I've got the requirements to download manuals and I still not able to how do I got to where it will let me

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    • By John Ford
      i ordered a keihin carb for my 07 trx 90 and it fits nicely but the new cable they sent is way too long and i can't make it work.  the old honda cable cap [that fits on top of the carb] is too small to fit.  the keihin cap is approx 3/4 or 19mm.  honda cap is more like 1/2 in.  the keihin has a rubber boot on the cap where the throttle cable goes through . i don't know how to find the right length [most cites don't give the length].  i'm not sure how cables fit into that boot  and do i need to add the length of the boot to the cable?  the old honda cable is 28 inches total, but the cable movement is only approx 2'' which would not be enough to reach the actuator block on the keihin.  looking to find a throttle cable compatible with the keihin.  any help, please.
       
       
    • By reacoomin
      It was running well one day, and then the next it just wouldn't start (It has been very cold while trying to start it). I checked spark, it was meh, so I replaced it. After that it got blue spark. Still won't start. Cleaned out the carb (It was quite bad), still wouldn't start. Bought a new carb, put it on, still won't start. Gas is getting to the carb and the plug is dry. It's got compression (Not measured, just put hand in front of exhaust), spark, and gas. It'll start for a second it I put gas in the plug hole, but then I'm back to a dry plug. Any ideas on why it won't start?
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      I have an 07' TRX-90. The throttle was sticking in the wide open position. Changed throttle cable, still kept sticking. Changed the carb completely, throttle still sticking. After troubleshooting many different things I noticed that as long as I had the carb unattached to the intake manifold the throttle works fine. When I mount the carb to the manifold, and do not tighten the bolts, the throttle works fine. As soon as i put any torque whatsoever on the bolts attaching the carb to the manifold the throttle begins sticking wide open. I have attempted to put gasket material between the manifold and carb to allow for less torque. It shows slight improvement, but still sticks enough to prevent me from allowing my child to ride. Has anyone ever experienced this problem before? The only thing I can think to do now is change the intake manifold. Otherwise I have nothing. Any input would be greatly appreciated.
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