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2002 Polaris Magnum 325/500 Service Manual

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2002 Polaris Magnum 325/500 Full Service Manual

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    • By Tyler Reed
      Came here for help, If it’s in the wrong place I’ll move. I’ve got a 2000 model Polaris Magnum 500 that runs strong as can be for about 25 mins until warm, then sputters and loses power. Took it to a shop and they say it’s low compression and they will have to swap the entire engine. Seems a bit much and costs more than the entire bike. Was wondering if anyone has seen this and what the fix was. When I hear compression I think of gaskets, not an entire engine. Seems like if it was that bad it wouldn’t have power cold. I’m at a loss. Any help is appreciated greatly. 
    • By Dan Ellsweig
      Greetings
      I have a 98 Polaris Magnum 425. Runs GREAT for 10 minutes then starts to load up (sounds rich) and looses power. Final;ly just stalls out on idle. If it sits 20 minutes will run again.

      replaced fuel, added fuel treatment (seafoam), Replaced plug (carbon fouled), plug wires, air and fuel filter, checked all fuel and vac hoses, REPLACED carb with new. Still no good. Just ordered a coil, not sure if that will help
      Note: both the new and old carb only had the idel adjuster screw - cant find the jet adjustments or air/fuel mix screws so I cannot say how they are set.

      Looking for ideas short of spending big $$ on Polaris service

      HELP?????

      Thanks

      Dan
    • By james p
      Hey all new member so I'm sorry if this isn't the correct place to post, but I'm having trouble with a 2000 polaris magnum 500 I just acquired. The quad ran when I got it but was having problems that sounded like the camshaft, and sure enough camshaft lobe was pretty much gone, so we replaced the camshaft and exhaust rockers and now the quad doesnt have spark. We had the quad running right before we tore the old camshaft out and now no spark. Anybody else ever have a problem similar? We've been checking for loose wires, checked grounds, and double checked timing but cant get it figured out so any advice would be appreciated! Thanks 
    • By davefrombc
      View File 1999 Polaris Magnum 500 Wiring Diagram
      Wiring diagram for 1999 Polaris 500Magnum
      Submitter davefrombc Submitted 09/08/2019 Category Polaris ATV  
    • By davefrombc
      Wiring diagram for 1999 Polaris 500Magnum



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