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Yamaha YFZ 450 flying throught the woods


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    • By alexwv1863
      Hey everyone, first I would like to wish everyone a Merry Christmas to all who celebrate. Now onto my new problem. My apologies now for a long post. I just want to go thru everything I've done to help figure out what the issue is.
      Here goes: 
      I have an 04 Yamaha Kodiak 450. Last week I went to take it for a ride and it wouldn't start. The display would light up and the speedometer numbers would go around in a circle like it was loading (to give an idea of what it looks like). When I would try to start it, it wouldn't do anything and the display would go blank. I tried crossing over the solenoid and it still wouldn't do anything, nothing at all. 
      Today I was writing in it and hooked up a charger/jump box to see if that battery was dead. The charger read that it was completely charged. I tried cranking it and after a few tries and reconnecting the charger, I got the 4 wheeler to start. I unhooked the charger and a minute later the 4 wheeler just shut off like I turned the switch off. I, again, hooked up the charger, waited a couple minutes and the ATV started again. This time I left the charger hooked up several minutes while the ATV was running. When I unhooked the charger this time, it stayed running and I was actually able to ride it around the yard for several minutes without any issues.
      I parked it, shut it off with the kill switch like I always do, turned the key off. I thought I would see if it would start on it's own. I turned the switch on, kill switch off, and nothing. The display wouldn't light up nor turn over. When I would turn the kill switch on, the display would then light up, but once I turned the switch off, the display would go blank. 
      I took off the start button ignition assembly off the handlebar and all of the connections looked new, so it should be making a great connection to the handlebar. I originally had a new solenoid on, but I put the original back on, cleaned all of the terminals, tried crossing it over with nothing happening still. I put on a new starter a couple of weeks ago and there hadn't been any issues until a couple weeks ago when I tried taking it for a ride like originally stating. 
      Could the kill switch have gone bad and is causing this issue? Could it be some chance be the starter since it's not an OEM? Could it be the rectifier going bad? 
      Any ideas or help is greatly appreciated. I would love to get it fixed soon. I have some other maintenance I want to do on it and have it road ready in case I need it if weather were to get bad. Thanks in advance. I do appreciate all of y'all's help and advice.
       
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