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Alan Callison

Yamaha 400 Kodiak 4x4 help please.

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I just got a 2004 Yamaha that needs some work.Its got wet brakes on the front that Im trying to get working.My problem is the brake lever.V PARTS Lever brake lift right POLISH  YAMAHA YFM FW Kodiak 400 400 (2002-2002)This the lever on it now.On the master cylinder it has a cable in it that has the wire that fits in a slot inside the lever itself but this lever isn't made for that.I dont know if whoever had it before didn't know what they were doing or what but its the wrong lever for this machine. Can someone point me in the right direction here? I looked at the Yamaha website and the schematics only show a part that looks like this one here. Again,I have a 2004 Yam 400 Kodiak 4x4 and its an automatic model. BTW,the master cyl. was bone dry. I was gonna change out the rear brake shoes and when I went to pull off the wheel,get this, each wheel stud had 2 different sized washers holding the lug nuts to the wheel rim. The stud holes were so worn out it had worn away the base of the studs and the holes were the size of  quarter! Im lucky someone didn't die while riding this! A word to the wise.Pay attention to what you buy.Look carefully and keep a keen eye out. This was my fault because it was the 1st ATV Id ever bought and I didnt notice alot on this machine so I guess I count myself lucky in that I didnt get hurt nor did anyone else who rode it either.

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Well at least you found this out now then later like you said. There are parts available on eBay for that bike. If its a master cylinder then the Brake handle should have a plunger plate on the lever like the one you posted. I looked up a lot of other brake parts and there is plenty. 

Post a few pics of your master cylinder if you can    

 

Edited by Frank Angerano

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Yhat appears to be the correct brake  handle for the right side (  master cylinder for  front  brakes.  The left brake uses a cable to activate the rear brakes. From everything I  found in searches , there is no cable attached to the front brake ( right handle) lever

 

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That part I put an arrow on the handle is the part that pushes the plunger on the second picture where I circled. That plunger is what activates the break. 

F96409C6-BF35-49C1-9371-9EE61F22D0D2.jpeg

C4E3477A-207F-4C2E-85FA-5F34A4B4D2B1.jpeg

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