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By cameron walton
Hi Guys, I'm a newbie but pretty handy with a DMM (controls technician). I have been fighting a junker quad i picked up as a project bike, was assured it would run if I replaced the battery and cleaned the carb. I replaced the battery, rebuilt the carb with a OEM kit. FIxed all my switches and foul played circuitry from the last guy.... So I could get it to start long enough to test the quad, it seems okay from a trans/engine point. However I couldn't get the carb adjusted to idle to save my life with the idle air screw or the thumb screw on the card for the slide. I took it to a friend who is much more familiar with yamaha and quads and he double checked my carb rebuild all was fine, he adjusted the float to make the fuel not overfill which i missed.
He pulled the air intake, got it started and couldn't get it to idle with or without air filter. We started looking at the spark plug (new) and he tested it with a spark plug clamp meter, tested good, pulled it and grounded and it had spark but he felt it was weak. I order a working used oem coil to try the easy things first. When I ohm out the coil on the quad with my Fluke i'm seeing .4 ohms on primary (ground lug to male connector) and 18K ohms on secondary (inside boot to ground lug). Seems like this forum is full of bear trackers so I'm hoping someone has some ideas to help me figure where to go with this. His thought was he know I ave fuel and he knows I have air, spark would be next. I have spark but possibly weak. Thanks
By Ryann Racho
So Id say about 2 years back I bought a 2013 Polaris Sportsman 500 H.O. off of my uncle. It ran perfectly, nothing wrong at all. I usually go mudding with it or just ride trails with buddies. So as you would assume, the quad is quite dirty from sitting for a few weeks.
STUTTERING PROBLEM: I noticed one day out of nowhere that in high gear at 15-20 MPH, I was already maxed out at 4500-5000 RPM It would get to 15-20 mph, max out on rpms and start sputtering. It sounded like it was basically acting like it couldn’t go any faster than this.
IDLING PROBLEM: I was fucking with the carberator the other day maybe thinking that is causing my sputtering, and now my idle will shoot up to 2600 on start usually, then I will turn the throttle adjustment down to the normal 1400. The rpms with then fluctuate 10-30 rpms back and forth repeatedly, it will then run for about another 30-60 seconds and the RPMs will slowly drop to about 900-1000 RPM and stall out. I replaced the carburetor and everything seems to be working perfect on that, no leaks and what not but it’s still acting strange. Also, I’ve noticed that when looking into the Electronic Throttle Control that two plates that aren’t supposed to touch have to be WAY past touching to even try to fire up. Even when set at a wide open throttle like that, I still have to give it some throttle to get it to fire up.
Here is what I have done so far:
Checked the belt and clutch
Changed out spark plug (Last one was covered in carbon)
Cleaned the intake and air box
Replaced the carburetor
Replaced the inline fuel filter
Checked that all lines on carburetor are connected into the right spots
Checked If intake boot was cracked (Not from what I can see)
Unhooked and reattached new carburetor (About 4-5 times)
Cleaned battery terminals and battery off
Shut on and off Gas Line Cutoff Valve
My next thoughts are that maybe the TPS is fucked up or maybe the Spark Arrestor is plugged with mud. I was thinking tomorrow to purge the exhaust and also check the ohms output on the TPS.
ANY HELP IS GREATLY APPRECIATED. I HAVE BEEN BATTLING THIS FOR WEEK AND REALLY WANT TO GO RIDING. THANK YOU!
By Ray Roberts
Hey everyone im new here, i have a problem with my 2001 suzuki quadrunner 500. When i start the bike up it sounds fine but a few seconds later the idle speed just keeps rising to where you cant put it in gear, and if im lucky it will climb down to where i can put it in gear but when i press the gas it immediately want to die. Please help me!
So I have a 1994 Honda trx300 and I still am having some carb issues. I cleaned the carb and installed a new carb kit. Starts great, idles great, but when in 3rd it seems to pulsate. Not steady power. Any ideas on the setting the setting for the carb? I put a new spark plug in and the old one did seem pretty dark and sooty. I checked the gap on new one and installed. Went for a ride and it didn't seem any different. Any suggestions would be great..
By Susan Makowski-DeGraw
My quad runs, it starts up runs for about 10 minutes and then it dies if you let it sit for 10 minutes it’ll start back up ride for another 10 minutes and then die again, trying to figure out why it keeps stalling
Hello i have a linhai 300 of the 2004+- era. I had a cluch problem so we changed it. After changing it has a hard time to start going. When you pop it into gear and press the gas it barely drives but when it starts going about 20km/h it start driving well the acceleration is normal and everything do you have any idea of what could be the problem
picked up my third timberwolf 250 for my daughters. these are great light weight little quads.
have a strange one for you. the quad will NOT start in neutral. it will start in first.
if i lift up on the gear selector just enough to hear the little click (its not loud, sounds like a contact clicking, perhaps the neutral safety switch?) the light will go out, but it won't yet be in first either. that is how i have shown my daughter to start it and she can.
id like to carry out whatever repair is needed. i have the pdf of the shop manual but it doesn't really have a flow through diagram.
any help appreciated! thank you.
i need to add something. it feels like i can switch into another gear BELOW neutral.
so if i switch to neutral, i can keep pushing the gear selector, and it has another click below the neutral. the light stays on, and when i pull up into first it kind of feels like it has two positions it moves through to arrive at first.
fighting this thing for a month now.No spark at plug.
New ignition coil,pick up coil,stator,reg/rectifier,all new wiring.Started it up today rode for an hour shut it off.Tried to start later wont start.pulled plug wire it firing a blue spark while starter button is pressed.Tried new plug no change. It stared a couple times an ran for few seconds then died.Will CDI act this way? The reg/rectifier get pretty hot is this normal?
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