Quantcast
Jump to content

  • Do you own an ATV? Join our Forum!

    As a member, you can post in our forums, upload your photos and videos, use and contribute to our downloads, create your own member page, add your ATV events, and even start your own ATV club to host your own club forum and gallery.  Registration is fast and you can even login with social network accounts to sync your profiles and content.

frostyflammable

New member | DFW | 99 Bayou 220

Recommended Posts

Hello all, wanted to sign up for this site as I am sure I will have lots of questions soon. One of my coworkers has given me a free Bayou 220 that does not run, I was told it needs a new wiring harness, however I cannot confirm any of that yet.

Next weekend I am going to drive up to the place and pick it up and get some hands on but right now trying to find some service manuals so that I can trace and find out what is going on. My plan is if I can get it to run to do a full restoration and use it to putt around the trails around my house.

I have some experience with small engines, currently have six mini bikes and a buggy with a GY6 motor that I brought back to life and I am hoping I can do that same with this. Really hoping the Bayou has good compression and it's only a electrical problem.

In the mean time I am going to be reading this forum to learn as much as I can and hopefully find a service manual. I have attached the only pic I have of it so far.

Thanks!
Daniel

IMG_0758.JPG

Share this post


Link to post
Share on other sites


Welcome! There are a few bayou 220 owners in the community so you’ve come to the right place! I used to own one myself, nice atvs.

Share this post


Link to post
Share on other sites

Thank you, for the price of free I could not say no to this.  I just hope the wiring is salvageable and it won't take too much $$$ to get it going.

Finding parts for a 99 is getting hard, Rocky Mountain ATV has some things but this will definitely be an adventure.

Thanks.

Share this post


Link to post
Share on other sites

Welcome to Quadcrazy, chances are unless you see burnt or melted wiring then the harness is probably fine.   The only way one would burn up a harness is by installing a battery in backwards.  Very possible but it’s a far and few thing to see. But even at that most of the time it’s a fuseable link or main fuse that goes.   

 We have had plenty of bayous come thru here in a past few months and all were salvageable and the outcome was good.  Including one of mine. I picked one up where the previous owner said the same thing. Big electrical problems.  Turned out it was a safety switch that was bad.  So get familiar with the bike, take some of the basic stuff off to expose some of the wiring and start looking for anything burnt.   My guess is it will be the usual suspect which is the  (neural safety switch) or a faulty kill switch.  Order a new battery if needed and try to avoid jumping it with a car or a crazy strong jumper pack. 

The bike looks great otherwise so for the price 🤭hey you cant complain! 

The plastics alone are worth a few hundred bucks if the bike was beyond repair. 

 

Share this post


Link to post
Share on other sites

I will definitely know more once I pick it up, which right now should happen weekend after next if everything goes according to plan.  The coworker that is giving this away is pretty clueless when it comes to machinery so who knows what it really is.  All I know that it no longer wants to starts, which was four years ago... since then it just sat in the garage collecting dust.  

Daniel

Share this post


Link to post
Share on other sites


Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.


  • Similar Topics

    • By GatorHunter
      Clymer ATV Manual - Polaris ATVs
      You can also find ATV Manuals on Amazon.
      Here is my list, some I have had, some I got online
      I have put all Manuals on my dedicated server, so the links won't go dead. Most the manuals listed below are on the server and there may be some on the server that's not on the list. Scroll to the bottom of this post to get the link.
      If you need a Manual that's not on the list, leave a reply, I will try to locate it, if I can't, I'm sure another member would share if they have it.
      If you have manuals that are not in the list and you would like to share them, leave a reply, with a link to your manuals and I will add them to my post so they are all in one spot.
      Thank you, and enjoy
      GH
      1985 thru 1995 Polaris Service Manual
      Below is the list of machines this Manual covers
      1985 Scrambler
      1985 Trail Boss
      1986 Scrambler
      1986 Trail Boss
      1987 Trail Boss
      1987 Trail Boss 4X4
      1987 Cyclone
      1988 Trail Boss 2X4
      1988 Trail Boss 4X4
      1988 Trail Boss 250 R/ES
      1989 Trail Boss
      1989 Trail Boss 2X4
      1989 Trail Boss 4X4
      1989 Big Boss 4X6
      1990 Trail Blazer
      1990 Trail Boss 250
      1990 Trail Boss 2X4
      1990 Trail Boss 2X4 350L
      1990 Trail Boss 4X4
      1990 Trail Boss 4X4 350L
      1990 Big Boss 4X6
      1991 Trail Blazer
      1991 Trail Boss 250
      1991 Trail Boss 2X4
      1991 Trail Boss 2X4 350L
      1991 Trail Boss 4X4
      1991 Trail Boss 4X4 350L
      1991 Big Boss 4X6
      1991 Big Boss 6X6
      1992 Trail Blazer
      1992 Trail Boss 250
      1992 Trail Boss 2X4
      1992 Trail Boss 2X4 350L
      1992 Trail Boss 4X4
      1992 Trail Boss 4X4 350L
      1992 Big Boss 4X6
      1992 Big Boss 6X6
      1993 250 2X4
      1993 350 2X4
      1993 250 4X4
      1993 350 4X4
      1993 250 6X6
      1993 350 6X6
      1993 Trail Boss
      1993 Trail Blazer
      1993 Sportsman
      1994 300 2X4
      1994 400 2X4
      1994 300 4X4
      1994 400 4X4
      1994 300 6X6
      1994 400 6X6
      1994 Trail Boss 2W
      1994 Trail Blazer 2W
      1994 Sportsman 4X4
      1994 Sport
      1995 300 2X4
      1995 400 2X4
      1995 300 4X4
      1995 400 6X6
      1995 Trail Boss
      1995 Trail Blazer
      1995 Sportsman 4X4
      1995 Sport
      1995 Xplorer 4X4
      1995 Scrambler
      1995 Magnum 2x4
      1995 Madnum 4X4
      1996 thru 1998 Polaris Service Manual
      Below is the list of machines this Manual covers
      1996 Trail Blazer
      1996 Trail Boss
      1996 Xplorer 300
      1996 Xpress 300
      1996 Xplorer 400
      1996 Xpress 400
      1996 Sport
      1996 Scrambler 4X4
      1996 Sportsman 4X4
      1996 Sportsman 500
      1996 400 6X6
      1996 Magnum 2X4
      1996 Magnum 4X4
      1996 Magnum 6X6
      1997 Trail Blazer
      1997 Trail Boss
      1997 Xplorer 300
      1997 Xpress 300
      1997 Xplorer 400
      1997 Xpress 400
      1997 Xplorer 500
      1997 Sport 400
      1997 Scrambler 4X4
      1997 Scrambler 500
      1997 Sportsman 4X4
      1997 Sportsman 500
      1997 400 6X6
      1997 Magnum 2X4
      1997 Magnum 4X4
      1997 Magnum 6X6
      1998 Trail Blazer
      1998 Trail Boss
      1998 Xplorer 300
      1998 Xpress 300
      1998 Sport 400
      1998 Scrambler 400
      1998 Scrambler 500
      1998 Xplorer 400
      1998 Magnum 2X4
      1998 Magnum 4X4
      1998 Sportsman 500
      1998 Big Boss 500 6X6
      1996 thru 2003 Sportsman 400 and 500, Xplorer 500 4X4 Service Manual
      Below is the list of machines this Manual covers
      1996 Sportsman 400
      1996 Sportsman 500
      1996 Xplorer 500 4X4
      1997 Sportsman 400
      1997 Sportsman 500
      1997 Xplorer 500 4X4
      1998 Sportsman 400
      1998 Sportsman 500
      1998 Xplorer 500 4X4
      1999 Sportsman 400
      1999 Sportsman 500
      1999 Xplorer 500 4X4
      2000 Sportsman 400
      2000 Sportsman 500
      2000 Xplorer 500 4X4
      2001 Sportsman 400
      2001 Sportsman 500
      2001 Xplorer 500 4X4
      2002 Sportsman 400
      2002 Sportsman 500
      2002 Xplorer 500 4X4
      2003 Sportsman 400
      2003 Sportsman 500
      2003 Xplorer 500 4X4
      2001 Sportsman 90 Service Manual
      2001 Scrambler 50 and 90 Service Manual
      2001 Sportsman 500 DUSE Parts Manual rev.2
      A01CH50AD
      2001 Sportsman 500 HO Parts Manual rev.3
      A01CH50AA
      A01CH50AB
      A01CH50AE
      A01CH50AK
      2001 Sportsman 500 DUSE HO Parts Manual rev.3
      A01CH50AF
      2001 Sportsman 500 RSE HO Parts Manual rev.3
      A01CH50AJ
      2001 Worker 500 Parts Manual rev.3
      A01CH50EB
      2002 Sportsman 6X6 Parts Manual rev. 1
      A02CL50AA
      2002 Big Boss 6X6 INTL Parts Manual rev.1
      A02CL50DA
      2002 Sportsman 500 HO Parts Manual rev.4
      A02CH50AA
      A02CH50AB
      A02CH50AE
      A02CH50AK
      2002 Sportsman 500 RSE Parts Manual rev.4
      A02CH50AC
      2002 Sportsman 500 DUSE Parts Manual rev.4
      A02CH50AD
      2002 Sportsman X Parts Manual rev.4
      A02CH50AJ
      2002 Sportsman 500 HO Freedom Parts Manual rev.4
      A02CH50AL
      2002 Sportsman 500 PSE HO Parts Manual rev.4
      A02CH50AM
      2002 Sportsman 500 Parts Manual rev.4
      A02CH50AN
      2002 Desert Sportsman 500 Parts Manual rev.4
      A02CH50FA
      2002 Worker 500 Parts Manual rev.4
      A02CH50AAEB
      2002 Sportsman 700 Parts Manual rev.2
      A02CH68AA
      A02CH68AB
      A02CH68AC
      A02CH68CA
      A02CH68CB
      2002 Sportsman 700 Service Manual
      2003 Sportsman 6X6 Owners Manual
      2003 Sportsman 6X6 Parts Manual rev.1
      A03CL50AA
      2003 Sportsman 6X6 Service Manual
      2003 Sportsman 400 and 500 HO Service Manual
      2003 Sportsman 400 Parts Manual
      A03CH42AA
      A03CH42AB
      A03CH42AC
      2003 Sportsman 500 HO Parts Manual
      A03CH50AA
      A03CH50AA
      A03CH50AA
      A03CH50AA
      A03CH50AA
      A03CH50AA
      2003 Sportsman 600 and 700 Owners Manual
      2003 Sportsman 600 and 700 Service Manual
      2003 Sportsman 700 Parts Manual rev.4
      2003 Predator Parts Manual rev. 1
      A03GJ50AA
      A03GJ50AB
      2003 Trail Boss 330 Service Manual
      2004 Sportsman 6X6 Parts Manual
      A04CL50AA
      2004 Sportsman 6X6 Owners Manual
      2004 Sportsman 6X6 Service Manual
      2004 Sportsman 400,500,600 and 700 Owners manual
      2004 Sportsman 400 Parts Manual rev.1
      A04CH42AA
      A04CH42AE
      A04CH42AG
      2004 Sportsman 400 Parts Manual rev.1
      A04CH42AQ
      A04CH42AT
      A04CH42AV
      A04CH42AS
      A04CH42AR
      2004 Sportsman 500 Parts Manual rev.1
      A04CH50AA
      A04CH50AC
      A04CH50AE
      A04CH50AG
      2004 Sportsman 500 Parts Manual rev.1
      A04CH50AO
      A04CH50AQ
      A04CH50AR
      A04CH50AS
      A04CH50AT
      A04CH50AV
      A04CH50AW
      2004 Sportsman 600 Parts Manual rev.2
      A04CH59AF
      A04CH59AH
      A04CH59AJ
      A04CH59AT
      A04CH59AV
      2004 Sportsman 600 Parts Manual rev.1
      A04CH59AK
      A04CH59AL
      A04CH59AN
      A04CH59AW
      2004 Sportsman 600 and 700 Service Manual
      2004 Sportsman 700 Parts Manual rev.2
      A04CH68AC
      A04CH68AF
      A04CH68AH
      A04CH68AJ
      A04CH68AT
      A04CH68AV
      2004 Sportsman 700 Parts Manual
      A04CH68AK
      A04CH68AL
      A04CH68AN
      A04CH68AO
      2004 Sportsman 700 MV Parts Manual
      A04CH68MB
      2004 Sportsman 700 MV Service Manual
      2004 Ranger 2X4 Parts Manual
      A04RB42AA
      2004 Ranger 4X4 Parts Manual
      A04RD50AA
      2004 Ranger 6X6 Parts Manual
      A04RF50AA
      2005 Sportsman 6X6 Parts Manual
      A05CL50AA
      2005 Sportsman 6X6 Owners Manual
      2005 Sportsman 6X6 Service Manual
      2005 Sportsman 400,500.600 and 700 Owners Manual
      2005 Sportsman 400 Parts Manual
      A05MH42AB
      A05MH42AG
      A05MH42AH
      2005 Sportsman 400 and 500 Service Manual
      2005 Sportsman 500 HO/INT'L Parts Manual
      A05MH50AB
      A05MH50AC
      A05MH50AG
      A05MH50AH
      A05MH50FB
      2005 Sportsman 600 Parts Manual
      A05MH59AK
      A05MH59AN
      2005 Sportsman 700 Parts Manual
      A05MH68AK
      A05MH68AN
      2005 Sportsman 700 EFI Parts Manual
      A05MH68AC
      A05MH68AS
      A05MH68AU
      A05MH68AW
      2005 Sportsman 700 EFI and 800 EFI Service Manaul
      2005 Sportsman 800 EFI Parts Manual
      A05MH76AC
      A05MH76AU
      A05MH76AW
      2005 Sportsman MV7 Parts Manaul
      A05MH68AP
      2005 Sportsman MV7 Service Manual
      2006 Outlaw 500 Service Manual
      2007 Sportsman 6X6 Service Manual
      2007 Sportsman 450 Service Manual
      2007 Sportsman 500 EFI Service Manual
      2007 Sportsman 500 X2 EFI Service Manual
      2007 Sportsman 700 Service Manual
      2007 Sportsman 800 Service Manual
      2007 Sportsman 800 EFI Service Manual
      2007 Sportsman 700 MV Parts Manual
      A07MH68MA
      2007 Sportsman 700 MV Service Manual
      2007 Outlaw 500 Service Manual
      2007 Ranger 700 EFI 6X6 Parts Manual
      R07RF68AD
      R07RF68AF
      2007 Ranger XP 4X4 Service Manual
      2007 Ranger XP 6X6 Service Manual
      2008 Sportsman 500 Service Manual
      2008 Sportsman 500 EFI Service Manual
      2008 Sportsman X2 500 EFI Service Manual
      2008 Sportsman Touring 500 EFI Service Manual
      2008 Sportsman X2 700 Service Manual
      2008 Sportsman 800 EFI Service Manual
      2008 Sportsman 800 Touring Service Manual
      2008 Ranger 6X6 700 EFI Parts Manual
      R08RF68AD
      R08RF68AF
      2009 Sportsman 6X6 800 EFI Service Manual
      2009 Sportsman 90 Service Manual
      2009 Sportsman 300 Service Manual
      2009 Sportsman 400 HO Service Manual
      2009 Sportsman 500 HO Service Manual
      2009 Sportsman 500 EFI Service Manual
      2009 Sportsman X2 500 EFI Service Manual
      2009 Sportsman Touring 500 EFI Service Manual
      2009 Sportsman 800 EFI Service Manual
      2009 Sportsman X2 800 EFI Service Manual
      2009 Sportsman Touring 800 EFI Service Manual
      2009 Sportsman XP 550 Service Manual
      2009 Sportsman XP 550 EPS Service Manual
      2009 Sportsman XP 850 Service Manual
      2009 Sportsman XP 850 EPS Service Manual
      2009 Outlaw 90 Service Manual
      2009 Outlaw 450 MXR Service Manual
      2009 Outlaw 525 S Service Manual
      2009 Outlaw 525 IRS Service Manual
      2009 Predator 50 Service Manual
      2009 Ranger RZR Service Manual
      2009 Ranger RZR S Service Manual
      2009 Ranger INT'L Service Manual
      2009 Ranger 2x4 Service Manual
      2009 Ranger 4x4 Crew Service Manual
      2009 Ranger 6x6 Service Manual
      2009 Ranger 500 4x4 EFI Service Manual
      2009 Ranger RZR 170 Service Manual
      2009 Ranger XP 700 4x4 Service Manual
      2009 Ranger HD 700 4x4 Service Manual
      2009 Scrambler 500 Service Manual
      2009 Trail Blazer 330 Service Manual
      2009 Trail Boss 330 Service Manual
      2010 Ranger RZR Service Manual
      2010 Ranger RZR S Service Manual
      2010 Ranger INT'L Service Manual
      2011 Ranger RZR SW Service Manual
      2011 Ranger RZR Service Manual
      2011 Ranger RZR S Service Manual
      2011 Ranger RZR 4 Service Manual
      Other Stuff
      2500lb Polaris Winch Install Instructions and Parts List
      2500lb Warn Winch Install Instructions
      2500lb Warn Winch Parts Manual
      Warn Winch Motor Rotation Instructions
      Warn - The Basic Guide to Winching Techniques
      Sportsman 600 and 700 Ignition Replacement Kit Install Instructions
      Polaris Special Tools - ATV,Snowmobile,Watercraft
      Download Manuals HERE
       
      Some ATV manuals available in the downloads section at https://www.quadcrazy.com/files/
      Find them on on:
      Get 15% at emanualsonline.com with coupon code EMOAFF
      Get 20% at emanualsonline.com with coupon code BLAZE and $50 purchase
    • By KDawgFPC
      Whit the free membership can I respond to any topics? And also if I post a manual can I download one in return???
    • By Bryson Bailey
      Hey I have a Kawasaki buyou I put a new carburetor on it and a brand new spark plug coil and still firing up could you know what my problem is anyone please
    • By KDawgFPC
      I have a 2004  Kawasaki KLF300. I’m not sure What is the black/yellow, brown, and red wire wrapped together in the wire hornets of a klf300. I got it used and notice some wires not connected. They are located in the front area 

      The reason why I am asking because I’m having issues with it firing up. I cleaned the carb put new spark plugs and gas. 
    • By Shannon Battles
      I just got a used kawasaki bayou 250 and oil is leaking around exhaust stud are there any quick affordable fixes
  • Similar Tagged Content

    • By Bryson Bailey
      Hey I have a Kawasaki buyou I put a new carburetor on it and a brand new spark plug coil and still firing up could you know what my problem is anyone please
    • By tnhomestead
      Just was given a 220 bayou, turns over and was wired by a crazy mouse on drugs helped by a committee of politicians taking advice from lil green folk from Mars! This is going to be fun. Claimed the stator was bad. My other project is an old lakota, died driving with no spark and has sat for a bit due to building a house n life! In other words,I may need lots of advice!
    • By Brother Buddy Gardner
      Hello everyone! I recently purchased this quad for a mere 300.00 and it is pretty clean for the year. I bought it from a guy who bought it in a storage unit. He didn’t know anything about it. I got it home and noticed it did not have an ignition coil for the spark plug. I bought the ignition coil, a new battery, new CDI box, new starter relay, new safety neutral relay, new carb and so on... I got it to turn over, but when I pull the plug and check for spark I have nothing.. it has a non factory starter button that works when I push it and turns the engine over no matter if the key or stop switch is on or off..not sure what that’s all about, but it does turn over..just no spark at the plug. Any help would be greatly appreciated! Thanks!
    • By Tom Pavlak
      Hi Everyone - Need some help.
      Got a nice little 220...clean machine. wiring is a mess. I have a diagram however, the one I have has 4 wires coming from the ignition switch not 2 like mine. So, I cant trace wires properly.
      There is a white one that runs to the Solenoid, and a brown wire...from the Ignition...I dont know where its supposed to go. Also, on the Solenoid, there are 3 wires..W to ignition, B to start relay and B/Y runs up to the front of the machine...and is not plugged into anything...and there isnt a "Mate" missing it. How do they plug into the 4 open shovels by the 20A fuse?
      I'm pretty sure my Lights and start switch/Lights are correct.
      Problem I cant get anything...new battery...cant get the start button to work, cant get any power to the lights or switches...so I know something is not grounded or..
      Any advice would be greatly appreciated.
      Tom
  • Recently Browsing   0 members

    No registered users viewing this page.


×
×
  • Create New...