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Similar Tagged Content
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By John Torbus
Does anybody know what the standard adjustment is for the air screw on the carb? How many turns out from full in?
Cheers,
John
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By Mo Salem
So my front hub broke, I’d like to put aftermarket on. Hard to find new oe ones. Please help. I’m new to all of this, I have some car knowledge and try to apply it
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By colin james
View File 2005 Polaris Predator 50/90 Sportsman 90 Service Manual
This is the factory service manual for the 2005 predator 50cc and 90cc, Sportsman 90cc. Download all the chapters for the complete manual or just the sections you need.
Submitter colin james Submitted 04/06/2019 Category Polaris ATV
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By colin james
This is the factory service manual for the 2005 predator 50cc and 90cc, Sportsman 90cc. Download all the chapters for the complete manual or just the sections you need.
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By colin james
View File 2006 Polaris Predator 50 Service Manual
This is the factory service manual for the polaris predator download all chapters for complete manual. Or just the sections you need.
2006 Polaris Predator 50 Service Manual
Submitter colin james Submitted 02/11/2019 Category Polaris ATV
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Similar Topics
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By Sha35297
So, I got this 07' Polaris Outlaw 90 in the shop to rebuild top end and transmission. Replaced all bearings and gears in the transmission. Replaced cylinder and piston with brand new parts. Put the engine back on the frame and fired it up. Started great, but had a taping sound in the lower crank case. pulled the flywheel cover off and found the flywheel was wobbling and hitting the stator. I then replaced the stator and flywheel with brand new parts. Timing is all set on the timing marks now, but when I turn it over it kicks back when it fires and ends up stripping the starter idler gear. I've replaced the starter gear once already and now have to replace it again. Is it possible that the timing marks on the flywheel are off or maybe this flywheel is not for this exact model? Thinking of advancing the timing to try it, but don't want to keep going through idler gears.
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By Maddie3142005
Bet you've never seen a Tonneau cover that can hold 2 - 4-wheelers on top of it. This is a home-made heavy duty fiberglass truck bed cover that was used on an 2000 F-350 with an 8' bed. We have used it hundreds of times but are getting out of the 4-wheeling fun. You can waterproof with a rubber seal, not included. This leaves the area under the cover open for all your gear and firewood. It is white and in great shape. 4-wheelers NOT included.
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By 92BayouB
Hey there all,
First off thanks for the board. My Bayou 220 has survived 3 teenagers and is on its 4th now. Up until recently it has been a virtual tank....until I decided to fix it;)
Noticed some smoking from the engine block (not exhaust) so figured it was time for a quick top end rebuild. Now that I have it all back together, it fails to start. I've pulled the starter rope until my arm is tired.
So I will be as detailed as possible and hopefully get some help.
Completed:
-New Head gasket
-New Valve seals
-New piston (standard)
-New rings (standard)
-All new seals
-Cleaned up head and valves (didn't do any resurfacing, as it all cleaned up pretty easy)
-All torqued to spec
-Piston ring gaps all checked out
-Valve clearances (Intake: .18mm, Exhaust .20mm). Not too tight, not too loose.
Pros:
-Engine IS making decent compression
-DO have spark
-Will fire for a split second if I drop some gas in the spark plug hole and pull start. Will NOT from carb and or intake valve.
Timing:
So I followed the guide of: TDC
-Flywheel aligns on the “T” mark on the engine site hole
-Cam gear mark aligned with the cover mark
Seeing as this is my first time doing a top end rebuild on an ATV. Here are my questions and concerns:
-I didn't realize (dummy me) that there are 2 TDC's. 1- Compression, 1-Exhaust.
How do I know if I'm on the right one?
-Does the cam need to be aligned a certain way when put back in? I just aligned the cam gear dimple with the cam and put it in. No alignment.
Thanks ahead of time. I feel like I'm 90% there, but I'm missing an important step for completion.
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By Bobby_Rickard
Replaced battery, relay and starter. Turns over and starts part of the time and other times just rapid clicking.
IMG_2753.MOV
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