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By logray
Hi all,
I am wondering if any of you have a Clutch Starter gear from a 1988 era quadrunner 250 sitting around that you could get me a precise measurement of the outer diameter of the race the sprag engages onto, for me? I need to machine a damaged race down and install a hardened sleeve and need that measurement (it's on a different gear than the OEM one, so I can't buy and use a OEM gear).
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By quadnut20
Just picked up a 2025 Yamaha Kodiak 700 fixing to do a EPI Clutch mod to it since I dropped bigger tires on it !! Air box , exhaust , and programmer next !
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By Adamb2025
I have a 1990 Honda fourtrax 300 2x4
I rode the other day for 30-45 min. Switched it off and now it is completely dead..
battery is fully charged, fuses are good . WILL NOT TURN OVER ,
headlights won't turn on , No neutral, reverse or oil temp lights . Electrically it is completely dead !!! I replaced the key switch and CDI box , STILL NOTHING.
I bypassed the neutral safety switch and grounded it to the battery and still nothing !! I used a jumper wire on the starter Solenoid , the motor will turn over but not start . I even bypassed both fuses and straight wired it to see if I could get a neutral light or headlights still nothing . What could it be ?
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By sunn
The clutch engagement on my 2021 cforce 400s was approx 2700 RPM, very abrupt/not smooth. I obtained a "kit" from RNG consisting of a blue painted spring (spring force unknown) with 12 gram weights, as measured on my postal scale. Installation was easy; 18 mm and 30 mm (not 32 mm as seen on other writings) impact sockets for clutch housing removal. The resultant clutch engagement was still up to approx 2500 and very abupt/not smooth.
The original spring was labeled p/n 0951-1021 (specs for spring force 300/1600) with 18 gram weights.
I called RNG who told me the kit should work fine for my ATV, but that wasn't the case as I found.
The RNG spring was slightly longer than the stock spring, but felt slightly easier at initial downward force but had more resistance than stock as I continued to push down. RNG would not tell me what the spring force was.
I then tested the clutch with the RNG spring and the OEM 18 gram weights with the resultant engagement RPM of about 2050 RPM, a little smoother engagement but still not good.
I am really struggling to get any answers on the best combination of spring / weights to achieve a smooth engagement of maybe 1800 RPM. Note; idle RPM is approx. 1600.
I have searched all the forums and cannot find good information, and RNG appears to be not willing to share information. What gives here? Anyone with experience to share?
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By Coyote251
I'm trying to help a buddy out with his bike (he's not really on the internet or familiar with these forums) and I'll admit that I am not super familiar with the transmission and clutches in these bikes. I owned a Brute a few years ago, but never had an issue like this that I had to troubleshoot.
So basically my buddy bought a group lot of 650's to build one good bike out of. He got it all put together and has it running but when he pushes on the throttle the clutch doesn't engage till the RPM's are quite high and even when its moving it doesn't really speed up, almost seems like its in "limp mode". He's tried 2 different transmissions so I don't think that's the problem.
Is there any adjustment on the clutch engagement? Anything else I can tell him to look at? Let me know if you need anymore information if you think you can help.
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