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I started this project a while ago.. I have decided to make one thread I can continuously update..
So , here we go. I got this Raptor 80 in really bad condition.. Rear end frozen, Engine toast, tires dry rotted, tons of rust..etc.. They admitted they beat on it very hard.
Since they do not make these with a drive shaft anymore I decided to restore it from top to bottom..
These are photos of when I got it home.
Next up, the tear down..
First, I needed to tear it down and determine if the rear end was still good... As we all know... That is where it would be cost prohibitive to restore if it is trashed..
Got it completely stripped down and I lucked out... The rear Drum brake was caked solid inside with dried mud. That was causing the rear end to lock up. Took off the rear brakes and the rear end spun perfectly smooth.
Once I got it all stripped apart I needed to take the finish off all the parts. I am going to be powder coating the frame and many parts.. Once the finish is off each part it will need to be sandblasted to white metal .. The guy I use for powder coating gives me a hefty discount if I bring the parts to him ready to go.
You could just sand blast, but that would take a long time to get the finish off. First I used Aircraft Paint Remover.. That stuff is pretty toxic Goggles and Resperator are required. That quickly gets you down to the metal... Then you can sand blast to white metal pretty quickly...
I had another thread I had started about a problem with the tear down... It has some great info .... here is the link... It is about removing the frame bushings. ....
This 700 was run out of oil. Seized the con rod to the crank....yada yada. So, I rebuilt the engine and now it will start and run for about 5 seconds and die. I replaced the fuel pump with a cheapie from ebay and it didn't change. I replaced the O-rings on the injector and still didn't change. So, the tech at the Yamaha shop said that the most likely problem is the cheapo fuel pump. I got another more expensive one and it still didn't change things. I asked him where the power to the injector comes from and he said the CDI box. But since the thing does run a little, he ruled that out. Any thoughts?????
By Ben T
I purchased 2 Yamaha Raptor 125s a few months ago and I purchased a membership here to be able to access the service manual. I have looked at the service manual multiple times in the past month but I don’t see it here anymore in the download section! Can someone help me and tell me how to access this manual again?
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