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Nick Brooks

2002 Bombardier Quest 500 Fuel Tank Grommets

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Working on a 2002 Quest 500 and the grommets in the tank are rock hard and leak.  Any tips on replacing without having to pull the tank, hands are too big to get to the bottom gromment which is the worst one.

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Yeah I did end up pulling the tank.  Worked out for the best, the fuel line had dissolved inside the tank, and the filters were rolling around the bottom.   

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I did have to use the heat gun to soften the grommets up enough to push into the tank.  Used a little dow 111 to help slide them in.  Cleaned the carb and re-installed it today.  Replaced a couple of the fuel lines, previous owner probably used ethanol gas in it, they were rock hard as well.

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Quick and dirty video of it running decent finally.  Re-jetted the carb this afternoon, got rid of the sea level jetting.  It ran, just now that it's warmed up it would run rich again.  Was fine when it was still cold. 

 

 

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Thanks, it's been a real challenge to get this dialed in.  Turned out the carb was missing the needle jet from the factory.  Took a bit to track that gremlin down.

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Yep but i bet you learned something out of that and it sure will help the next member along.  Also very rewarding to see that thing run the right way.   Nice work.   

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1 hour ago, Frank Angerano said:

Yep but i bet you learned something out of that and it sure will help the next member along.  Also very rewarding to see that thing run the right way.   Nice work.   

For sure, It's been a journey on this one.  

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