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cdi CDI box from Ebay Reverse Light Stays On
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Similar Tagged Content
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By Randel1
I'm having a problem getting a CDI unit that works. The parts list calls for a 4XE-85540-00-00 CDI unit. The one currently on the ATV works but there seems to be a problem with the spark advance curve. It will idle fine an rev. to about 1.5K then starts bogging down sputtering, popping and basically running poorly. If you can get it above 2200 RPM it runs better. I have ordered and returned about 5 replacement modules that will not work at all. The unit currently on the bike has no part numbers or identification other than a Mitisibuchi logo. I am wondering if anyone else has experienced similar problems with replacement CDI's and if so what is the fix? So far I have not found a replacement CDI that will supply an pulse to the Ignition coil.
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By Brent Mason
I have worked about 4 weeks on my Griz600 and have burnt 2 CDIs up ! I added a wire harness and stator and It starts but runs erratically like spark timing is off ! So I would like to try another CDI but I don’t want to Pay an arm n leg ! Anybody have one ? Thanks
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By Brent Mason
I have been trying to get my Griz600 running right for 3 weeks ! Grandsons used it and it quit running , no spark ! New stator etc and started but ran terrible ! Found a burnt capacitor on cdi . Installed used cdi and burnt it also but ran same as other cdi . Came to conclusion wire harness had short so stripped it and found some bad spots fixed and another cdi ran terrible again ! Bought another harness and same rough running ! Checked spark timing with light (put tdc mark on case and on pull start hub) and when it starts timing right on but will jump 25+° retard ! When timing is on tdc marks it has no power ! The stator is new but I am wondering if the pickup coil is triggering incorrectly ? Also had top end apart when I first started having trouble and although rings were good I installed new rings . Also new timing chain and check the valves , they were good also . It kind of seems to boil down to the last stator I installed new ? I have done trouble shooting on quite a few cars , trucks , dirt bikes and ATVs but this is frustrating me ! Just wondering if anyone has any ideas ? Carb was new last yr and I checked it ! I
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By Brent Mason
IMG_4272.MOV Originally had my griz600 stop running and then wouldn’t start ! After testing all coils , valve lash , compression (115psi) and all tested ok I bought a used cdi . After cdi install it still wouldn’t start (no spark) ! So even though the stator , pulse/trigger and charge coils check within good range I decided to switch the stator etc ! It started but It is very unresponsive on throttle and acts like it is running in 2 Different spark timing ! With slight throttle it will take off good but instantly go into a very different running mode with no power like timing very retarded but it will switch back to running good for short period then bad again ! Since I replaced the stator and it started I then decided to install the cdi I replaced and it did the same thing ! Also I noticed the Used cdi I Took off had a capacitor that had swelled and extruded from the back of the cdi . I had always heard and I believed that when these CDIs go bad they machine will quit and will not run . Is that true ? I also checked the cam/valve timing and its ok ! Checked with timing light and it does fluctuate on idle ! I am thinking I have 2 bad CDIs . I also switched the trigger Coil wires and would not start then . Man , this thing ran good before and I am confused ! Video below may help !
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By Brent Mason
1998 Grizzly600 ! Slowly died then wouldn’t start ! All coils check good ohms ! Checked ac voltage from source coil get OL ! Is the source coil bad ?
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Similar Topics
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By Arizona
I have a couple other topics on this Bayou but this one is the reverse lever seal is leaking.
Talked to the dealer and have no listing on the seal. Looks fairly simple but is the seal installed from
the outside of crankcase or from the inside before I remove it.
Next question where can I get the new part? I found these on ebay but not sure if they fit.
any ideas where to buy it? https://www.ebay.com/itm/Kawasaki-KLF220-88-02-Bayou-KLF250-03-10-Winderosa-822138-Engine-Oil-Seal-Kit/352356942519?fits=Year%3A1995|Model%3ABayou+220|Make%3AKawasaki&epid=209928936&hash=item520a1c42b7:g:ZKUAAOSwx6pYooaN:sc:USPSFirstClass!78006!US!-1
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By BrunoNogueira91
Hello, I am restoring a bayou 220 here in Brazil, I have a question regarding the rear brake activated by the lever on the left side. The ex-owner connected it in place of the reverse cable and as this is incorrect, could someone show me through pictures where I correctly connect the rear brake cable? Another thing, every time you reverse, is it necessary to activate the reverse key?
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By Hodadical
I've inherited a 1995 Lakota 300... it has the knob in the center of the handbar to twist to go into reverse, but I've notice when downshifting, you don't have to have the knob turned, it will shift right past neutral and into reverse which is a little dicey if not all the way stopped. I followed the linkage back and twisting the knob seems to actuate the lever on the outside of the trans, the internals just don't seem to care about this.
What is the likely problem and how back is it to get to? I've never been inside of one of these transmissions.
TIA,
-Rob
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By Richard Western
Hi guys,
I am hoping someone might be able to help me out. My Kawasaki 300 4x4 has an issue where it doesn't seem to want to go into neutral and also it will shift into reverse without using the lockout knob.
If anyone can suggest what to look at it would be very much appreciated.
Thanks.
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By VikingTrad3r
picked up my third timberwolf 250 for my daughters. these are great light weight little quads.
have a strange one for you. the quad will NOT start in neutral. it will start in first.
if i lift up on the gear selector just enough to hear the little click (its not loud, sounds like a contact clicking, perhaps the neutral safety switch?) the light will go out, but it won't yet be in first either. that is how i have shown my daughter to start it and she can.
id like to carry out whatever repair is needed. i have the pdf of the shop manual but it doesn't really have a flow through diagram.
any help appreciated! thank you.
i need to add something. it feels like i can switch into another gear BELOW neutral.
so if i switch to neutral, i can keep pushing the gear selector, and it has another click below the neutral. the light stays on, and when i pull up into first it kind of feels like it has two positions it moves through to arrive at first.
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