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Similar Forum Topics
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By en4cer
Problem number 1,
2000 Polaris Xplorer 400. No start, has spark. Has fuel ,found Low Compression less than 60 psi. What to do next?? Going crazy here.
Problem number 2.
1994 polaris Sportsman 400 starter won't engage. Button on left side with light switch seems to be almost stuck in, weak spring behind button?
Any help would be nice.
Thanks Chris in West Central Minnesota
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By davefrombc
1996-2003 Polaris Sportsman 400, 500, and Xplorer 500 service manual
View File Polaris Sportsman 400, 500, and Xplorer 500 service manual
This detailed, comprehensive manual covers the Polaris Sportsman 400, 500, and Xplorer 500 4x4 from 1996-2003.
Submitter davefrombc Submitted 05/05/2026 Category Polaris ATV
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By HeWasRidinDirty
I rebuilt the carb on said machine. When I hook up the auxiliary gas tank it runs fine and everything is cool. When I put the fuel tank on and hooked up the lines, it completely flooded the cylinder and even about an inch of fuel in the air box. I'm pretty sure that it comes from the little hose on the petcock and hooks to the top of the carb. WTH is that even for? I mean the thing runs fine on the auxiliary tank, so idk And on the petcock when it's in the "on" position, I get no fuel. The petcock from the bike I took it apart and checked out how it operates. The sharpie marks indicate how it really works. Now the other petcock w/o the sharpie marks is an old one that was leaking that I removed from a Polaris quad. It's exactly the same thing, except the small hose and nipple have been removed. I'm so confused, LOL
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By jeffrocdx
I'm working on a 2002 Polaris Sportsman 400 with shift indicator problems. The indicator panel only will show Neutral and Reverse. If it's in High or Low, the indicator will show "R".
I have replaced the three position indicator switch on the transmission. There is also a two position switch on the tranny that I didn't replace. If anyone is familiar with this problem, please let me know what I need to do. Any help is greatly appreciated!
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By en4cer
I have a 2000 Polaris 400 xpress with a no start situation, I have spark and fuel. Wont start on starting fluid.
New fuel filter and spark plug. Did run prior on full choke. Then died and not start since. I feel dumb , any body have a clue???
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