Quantcast
Jump to content

Recommended Posts

Posted

I just recently purchased a Polaris xpress 300 and have had a number of problems.. I purchased it in none running condition and found that it needed a top end done.. after completing the top end and not being able to find the oil drain plug for the engine, any kind of dip stick to check the oil, or any where that I could fill the engine with oil I was already frustated enough.. and then when i finally did get it started and tried to put it in gear and it would just grind(no matter what gear) My frustation has become monumental.. any help with this problem would be greatly appreciated.. i've already tried to idle the engine down to it nearly stauling out and then tried putting it in gear and it would just grind, or if i tried to force it it would just staul out completely.. for fear of tearing up gears I would like some input procede any further..

Thomas,

Posted

i have had several of the polaris quads and have had problems with them ... you should check to see if the belt is to tight and also if it isint then check to see if the clutch is grabbing and or draging ... if the rear pully on the belt system is turning while in idle then it will grind when trying to put it in gear ...

Posted

The transmission problem sounds like the silent chain inside the trans its something I have repaired on several its not hard but the trans has to be removed and cost about 60.00 to replace. Ajusting the rod might get you forward or reverse but not both.

I bought one last week with the same problem........ Polarisatvrepair.com Todd

  • 10 years later...

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Popular Now

  • Similar Forum Topics

    • By flyinbrian365
      View File 2024-2025 Polaris Ranger XD 1500 service manual
      2024-2025 Polaris Ranger XD 1500 – Official service manual Resource
      What's Covered:
      This service manual covers complete OEM factory procedures for the following models:
      Polaris Ranger XD 1500 (2024–2025) Polaris Ranger XD 1500 Crew (2024–2025) Polaris Ranger XD 1500 NorthStar / Premium / Trail Boss variants (where applicable) Manual Contents Include:
      Engine service & specifications (ProStar 1500 Flex-Fuel engine) Fuel system diagnostics & EFI troubleshooting Drivetrain, transmission, and AWD/4WD service procedures Electrical system schematics & wiring diagrams Suspension, steering, and brake system specs Clutch adjustment, belt service, and CVT procedures Ride Command infotainment system & digital cluster diagnostics Torque specs, fluid capacities, and maintenance schedules Diagnostic trouble codes (DTCs) and service tool usage Towing & payload system specifications (2,500 lb tow / 1,500 lb payload) Intended Audience:
      This resource is for owners, farm & ranch operators, fleet maintainers, and professional technicians working on the 2024–2025 Ranger XD 1500 platform. Whether you're performing routine fluid services, chasing an electrical fault, or overhauling the drivetrain on a high-hour work machine, this manual provides the factory-spec procedures to get it done correctly the first time.
      Submitter flyinbrian365 Submitted 06/04/2026 Category Polaris UTV  
    • By flyinbrian365
      View File 2018-2019 Polaris Sportsman 850/1000 service manual
      2018-2019 Polaris Sportsman 850 / 1000 – Official service manual Resource
      📌 This thread is dedicated to the factory service manual for the 2018 and 2019 model year Polaris Sportsman 850 and 1000 ATVs.
      What's Covered:
      This service manual covers complete OEM factory procedures for the following models:
      Polaris Sportsman 850 (2018–2019) Polaris Sportsman 1000 (2018–2019) Polaris Sportsman 1000 XE / Trail / High Lifter / Touring variants (where applicable) Manual Contents Include:
      Engine service & specifications (ProStar 850 & 1000 single-cylinder EFI engines) Fuel system diagnostics & EFI troubleshooting Drivetrain, transmission, and AWD service procedures Electrical system schematics & wiring diagrams Suspension, steering, and brake system specs Clutch adjustment, belt service, and CVT procedures Torque specs, fluid capacities, and maintenance schedules Diagnostic trouble codes (DTCs) and service tool usage Intended Audience:
      This resource is for owners, shade-tree mechanics, and professional technicians working on 2018–2019 Sportsman 850/1000 platforms. Whether you're doing routine maintenance, diagnosing a fault code, or tackling a full engine rebuild, this manual has the factory-spec procedures to get it done right.
      Submitter flyinbrian365 Submitted 06/04/2026 Category Polaris ATV  
    • By Admin
      View File 2013-2016 Polaris RZR 570 service manual
      Download the 2013-2016 Polaris RZR 570 service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic procedures. This comprehensive Polaris RZR 570 repair manual covers all major systems including engine service, EFI fuel injection, transmission and clutch repair, drivetrain maintenance, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for RZR owners, mechanics, trail riders, racers, and DIY enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for maintaining, troubleshooting, repairing, and rebuilding the Polaris RZR 570 side-by-side UTV.
      Topics covered include:
      Polaris RZR 570 engine repair
      EFI fuel injection diagnostics
      CVT clutch and transmission troubleshooting
      Drivetrain and differential service
      Suspension and steering maintenance
      Brake system repair
      Electrical troubleshooting and wiring diagrams
      Oil change procedures and maintenance intervals
      Torque specs and factory service data
      Polaris RZR diagnostic procedures
      Popular related searches:
      2013 Polaris RZR 570 service manual PDF
      Polaris RZR 570 repair manual
      RZR 570 wiring diagram
      Polaris RZR torque specs
      RZR 570 clutch problems
      Polaris RZR maintenance schedule
      Polaris UTV factory service manual PDF
      This Polaris factory repair manual is ideal for owners looking to maintain, troubleshoot, repair, or upgrade their RZR 570 for trail riding, recreational off-roading, hunting, racing, and utility use. Whether you're performing routine maintenance or a complete rebuild, this manual provides the factory information needed to keep your Polaris RZR 570 running at peak performance.
      Submitter Admin Submitted 05/30/2026 Category Polaris UTV  
    • By Admin
      View File 2016-2026 Polaris Youth ATV 110 EFI service manual
      Download the 2016-2026 Polaris Youth ATV 110 EFI service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic procedures. This comprehensive Polaris Youth ATV repair manual covers all major systems including engine service, EFI fuel injection, transmission and drivetrain maintenance, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for parents, mechanics, ATV owners, and DIY enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for maintaining, troubleshooting, repairing, and rebuilding Polaris Youth 110 EFI ATV models.
      Topics covered include:
      Polaris 110 EFI engine repair
      EFI fuel injection diagnostics
      Transmission and drivetrain service
      Suspension and steering maintenance
      Brake system repair
      Electrical troubleshooting and wiring diagrams
      Oil change procedures and maintenance intervals
      Torque specs and factory service data
      Polaris ATV diagnostic procedures
      Starting and performance troubleshooting
      Popular related searches:
      2016 Polaris 110 EFI service manual PDF
      Polaris Youth ATV repair manual
      Polaris 110 EFI wiring diagram
      Polaris 110 EFI troubleshooting
      Polaris Youth ATV maintenance schedule
      Polaris ATV torque specs
      Polaris ATV factory service manual PDF
      This Polaris factory repair manual is ideal for maintaining and repairing Polaris Youth ATV 110 EFI models used for recreational riding, trail riding, beginner ATV training, and family off-road adventures.
      Submitter Admin Submitted 05/28/2026 Category Polaris ATV  
    • By Admin
      View File 2021-2026 Polaris Sportsman 450 / 570 1-Up service manual
      Download the 2021-2026 Polaris Sportsman 450 / 570 1-Up service manual PDF for complete factory repair, maintenance, troubleshooting, and diagnostic procedures. This comprehensive Polaris Sportsman repair manual covers all major systems including engine service, EFI fuel injection, clutch and transmission repair, AWD drivetrain systems, suspension, steering, brakes, electrical troubleshooting, wiring diagrams, torque specifications, and factory maintenance schedules.
      Designed for ATV owners, mechanics, hunters, trail riders, farmers, and DIY enthusiasts, this factory-style service manual provides detailed step-by-step instructions and diagrams for maintaining, troubleshooting, repairing, and rebuilding the Polaris Sportsman 450 H.O. and Sportsman 570 1-Up utility ATV models.
      Topics covered include:
      Polaris Sportsman 450 engine repair
      Polaris Sportsman 570 service procedures
      EFI fuel injection diagnostics
      Clutch and transmission troubleshooting
      AWD and differential repair
      Suspension and steering maintenance
      Brake system service
      Electrical troubleshooting and wiring diagrams
      Oil change procedures and maintenance intervals
      Torque specs and factory service data
      Polaris ATV diagnostic procedures
      Popular related searches:
      2021 Polaris Sportsman 570 service manual PDF
      Polaris Sportsman 450 repair manual
      Sportsman 570 wiring diagram
      Polaris Sportsman torque specs
      Sportsman 450 maintenance schedule
      Polaris Sportsman troubleshooting guide
      Polaris ATV factory service manual PDF
      This Polaris factory repair manual is ideal for riders looking to maintain, troubleshoot, repair, or upgrade their Sportsman 450 or Sportsman 570 1-Up for trail riding, hunting, farming, utility work, and off-road adventures.
      Submitter Admin Submitted 05/28/2026 Category Polaris ATV  
×
×
  • Create New...