Hello! Yes wiring can be quite the headache. It helps if you have a wiring diagram so you know what is what, but honestly I have been able to replace partial sections without them.
I tend to acquire a lot of old projects or barn finds, with mouse damage to the wiring. If i cant find a good diagram online, I will mark the front (headlight) with some tape, and then just take the harness off the bike completely.
Take a picture of the harness laid out with all connectors visible, then very carefully open up the tape and casing from the harness, then take another picture.
At this point you will be able to assess melted wires, mouse damage, corrosion, pinched or rubbed wires, etc.
Measure the total length of the harness, and then determine the wire gauge required for the repairs (If you cant, you can take a small piece of the damaged wire section with you and compare.
It is best to replace as much of the wire as possible in the event of Corrosion or melted wires. Any exposed copper should always be heat shrinked, and protected, and dont stress about the factory connectors, Most of them have the terminals clipped into them, it is possible with a small pick or flat blade to release the finger holding the terminal in place. I was able to do this on all of my previous harnesses. Remember, TAKE PICTURES before pulling out your terminals from the connectors.
If a repair was needed close to or at the connector, i would remove the terminal and try to solder the connection to the old copper and metal terminal, then heat shrink and clip back into the connector.
If you are patient, organized, and meticulous with your connections you will have a perfect harness in no time, and probably save yourself a lot of money too!
I just finished my 1987 Quadrunner harness that had melted itself together from a short circuit, which created more short circuits, which ultimately was what got it into my possession. It took me about a week, after work when i had time in my garage with a solder gun, heat gun, heat shrink tubing, wires, and some crimp connectors for less than $30. I also replaced the casing with a new one since it had caught on fire previously. ๐จโ๐
Let me know if you have general electrical questions. Ive done 4 harnesses previously, and spent about 8 years as an industrial electrician making harnesses for robots. I dont know much about your particular machine, but we can repair or replace anything we put our minds to. ๐ค