1996 Kawasaki Mojave KSF250 No Spark

[Frank Angerano]

That sucks. The head assembly is expensive. 
https://rover.ebay.com/rover/0/0/0?mpre=https%3A%2F%2Fwww.ebay.com%2Fulk%2Fitm%2F273745953733

[Chris2018]

Yea I know i was all over eBay and the web looking and did not like the prices I was seeing 

[Frank Angerano]

There was on for sale way back that i think i told you about. I reached out to him after i saw your post and it was gone already.  
is there any chance of drilling the old stud out and using an easy out ? Post a pic of that broken bolt please.  

[Chris2018]

Thats what we tried to do but still wouldn't come out. We did get the bolt drilled and was thinking of using one of them thred insert kits

How difficult do you think it would be to put a Honda or Suzuki 300 or 400 motor on it

[Frank Angerano]

Anything's possible but you would spend just as much In miscellanies parts into modifying it. Might as well buy the head from ebay.  If you can successfully drill the center of the broken bolt out you can get a deep easy out in there. Heat it up a little and spin it out. 

When you were drilling the head did it get damaged ?

[Chris2018]

No thats why I was thinking about using one of them thred insert kits

[Frank Angerano]

If the bolt is broke and still in place what im trying to say is you can extract the broken part and simply put a new bolt in.  Thats what an ez out does. 

[Chief240]

On 9/8/2019 at 9:20 PM, Chris2018 said:

So I want to say thank you for the help. And have a couple more questions. I ordered a key switch off line and for some reason. When it's in the off position it's on and when it's in the on position off. An the radiator fan is not kicking on so I'm guess no part of the cooling system is working any ideas. I haven't really looked at it a hole lot. Othe them do say all the wires are ok. And there two wires a blue and a brown wire in the front and by the motor and idea what they hook up to. Everything is hiked up there is nothing for them. I was thinking battery but don't see a spot for a battery. Again thank you for all your help 

Did you ever figure out the backwards ignition switch issue? I have that problem, as well as a few others. Mine has no spark.