Suzuki Eiger 400 2004 Rear Wheels Locked (Next Restoration Project)
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Solved by Gwbarm,
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By 86ccord
Starting this build thread to keep up with everything on my build and hope to motivate someone!
I picked up this 2008 Yamaha Big Bear 250 2 weeks ago. A guy that I hunt with parked it at the hunt club for a year or so before I asked him if he wanted to sell. He said " fill my feeder and throw some batteries in my cameras, and you can have it". Sounds like a deal to me!
I have attached some pictures of how it sat under a tarp in the woods and when I got it home and cleaned up a little.
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By Wam12905
Hey all!
I recently acquired an 02 big bear 400 this past summer, carb on it was shot to sh** (pics attached) so my father recommended I just buy a new one off amazon. I purchased the first one that came up as compatible and once it came in, I bolted it in and it fired right up with no noticeable issues. Once I got to the trails with it I realized that on any un-level ground, there's little power output. I checked with 3 different local shops and they all refused to work on tuning up off brand carbs because of how terrible they are. One shop had a motorcycle in with an aftermarket carb and the mechanic said that that would be me if I brought my big bear in. Whoever owned the motorcycle and needed their aftermarket carb tuned up had racked up the bill to nearly $1500. Needless to say he made it clearly obvious that putting any amount of money into an aftermarket carb is not worth it. Now that I've learned all of this, I'm wishing I didn't toss the old carb for a $30 amazon one. In light of this minor f-up does anybody have any recommendations for high quality carbs for my vehicle? I've also attached pictures of the old carb and its condition for your curiosity, although its current condition is likely 6 feet under in a landfill somewhere.
https://www.ebay.com/itm/283488113569?_skw=Big+Bear+400+Carburetor+Oem&epid=10042848409&itmmeta=01JCDWCTMJX5GBC407RF2PPVDD&hash=item42013553a1:g:INUAAOSwn8llquIL&itmprp=enc%3AAQAJAAABAHoV3kP08IDx%2BKZ9MfhVJKkIMhqd%2Fye0vA0YMR5DUzMoCLl0F9GPNRfuAJKaylVqqyVrZCBJVvXQaPrlosjt%2FZnIHyIRPuGiIbxC9o%2B02UqGA4YqXDyyH4bVebnTPz8P5Elg76CvLdu3KyZgwpgpSeYJK2IOWtlo9vtTld7RVjqPwSv1VF26v6kyXGesAB%2BA%2BCHsj3OnqNrHMyKCBuDMSSvUWvOfq%2BKsZKqyHR7yduef%2BHBlXvfiyRJPThHr7Ge9n%2BHBbuxRCb4oF7%2Fp8oZsvajHy9YDitFRfNJeeAssYbgXuhAc7AVvUZZ2YxKW9GzDdxltLMap8orKJtr%2BIk0SRGQ%3D|tkp%3ABFBMsqqzvONk
I found this one on EBAY that advertises as a genuine OEM part for a fraction of the $650 that they're normally worth. Any help would be greatly appreciated, thanks!
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By Kaz
Troubleshooting a no spark issue, was running OK, maybe a little rich, turned it off, now no spark. I've checked/ohmed out the main key switch, the start/stop switch, neutral switch, brake switch - all good. It will crank the starter, but no spark with the starter or when I try the pull start. I've checked all fuses and diodes. Swapped battery. New plug. New coil. Swapped in a used CDI - no help. Traced, removed, cleaned, reattached all grounds. Removed things like my winch from the circuits to be sure a bad relay or something was dragging it down. When testing voltages, the orange wire going from the CDI to the ignition coil shows no/very low voltage-shouldn't it have 12V on it? Sometimes I get a very weak, intermittent glow on my spark tester, but not enough to fire the plug. I've checked continuity on just about all wires in the harness. Checked/cleaned/lubed w dielectric grease- all connections, redid a few that looked old/dirty. I've checked the stator resistances, all good, but have a stator and rectifier ordered anyway, will arrive Sunday. I verified that the rectifier has a voltage output back to charge the battery while cranking - 10.5-11V, low, but expected while starter is engaged. What else can I check as part of troubleshooting? I have a Haines service manual, but the 1999 350 4x4 seems to be an odd model, there isn't an exact electrical diagram for it, but found one for another year that has all the same number of wires and same color wires, so I've referenced that. Any hints, tips or advice would be appreciated! Thanks!
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By USRaider
Hello all!
I was given a 2000 Suzuki Quadrunner 500 (Quad 500 Runner?) and its current state is a bit of a mystery!
Kept indoors but hasn't been run in 5 years. We're not trying the engine until the gas is replaced, and the tires are reinflated. But the previous owner said their only issue was stalling when shifting to reverse without giving some throttle.
I'm optimistic! See y'all around!
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By tin
A few weeks ago, I foolishly asked my girlfriend about a quad that's been sitting under a tree at her parents' place for 25 years... This thread will be a sort of log of my attempt to resurrect it. I'm actually a computer guy, not a mechanic, so this will be quite conical for some of you, I'm fairly sure 🤣
So far I've found out it's likely a 200. Not sure what year yet... The frame has a serial of 53J-001343 (I think). Engine appears to have the same number.
We inflated the tyres on Saturday, which were still up today, so that seems a win. This also confirmed that the wheels do turn, as it rolled back into its 25 year old indentations as the 4th tyre started coming up.
Oil looks used but otherwise OK. I'll change it if I actually get it running, but looks good enough for attempting to start it up again.
Fuel tank had.... something in it. It smelt more like old stagnant water than fuel of any sort. Drained that out and flushed some clean fuel through to be sure.
Fuel tap was jammed in the off position. WD40 and some force got it free. Did that after the fuel hose was off, so hopefully the carb isn't full of whatever it was in the ttank.
Engine turns fairly easily with the rope start. Made typical exhaust puffing sounds.
Unfortunately the rope mechanism was not fully rewinding, so I was limited to about half its length... And today it jammed fully pulled out. I attempted to remove the rusty screws, but one stripped it's head out. So for now the rope rewind is jammed.
Spark plug connector seems possibly burnt inside. Black crap on both the plug and up in the connector, and the connector doesn't seem to actually stay on.
Throttle lever is stuck fast. See photo for possible reason... Cable also feels jammed. I assume the throttle itself is jammed. That'll be fun given my skill level.
Electrical stuff all seems dead. No headlights. No starter. No indicator lights. Could be a fuse. Could be bad connection. Not something I'm too worried about at this point.
Front brake handle works. Parking brake clip thing was bent out of shape, but that's now fixed and working. Front brake only works on one wheel. Other one seemed rusted in place (off). WD40 and hammer got it free, although still stiff. Cable might be broken as it doesn't move at all when the handle is pulled.
Rear foot brake works but needs adjusting.
Other handlebar lever doesn't budge. Not sure if that's a clutch lever or rear brake... If this is the 200 version, I gather it's got a centrifugal clutch so it would be a brake lever... But I'm not yet sure exactly which model I'm working with. And the cables all disappear under the plastics and fuel tank and I didn't bother trying to trace where it goes yet.
Thats probably about it for this post.
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