Quantcast
Jump to content

Recommended Posts

Posted

whats up guys, need a little help here, the battery in my 96 honda fourtraxx 300 keeps draining. I disconnected the battery kickstarted it and tested power generated at battery terminals with motor only and was gettting 3.5 volts dc at idle and the quad ran fine with lights.

I then hooked battery up and checked started cylinoid for continuity with key on and off and had continuity both times, I also was able to start my quad by shorting terminals on starter cylinoid with key on and off as well.

I checked wires, connections and 2 fuses by battery and all checked out of, I assume its the starter cylinoide or is their things to check before buying parts--- thanks for your help

Posted

out of curiousity, are you suppose to be able to start the quad up by crossing the terminals on starter cylinoid even with the ignition in the off position, because mine starts starts up even with out the key in it

Posted

No, I don't think you should be able to start it without the key on. The key switch or the wires that run in/out of it are probably the issue. I would start by inspecting the wires for a dead short. If the wires look ok, then the problem is probably in the switch itself. Sounds like it is on even in the off position. I would take it apart and inpect it before replacing it. You may be able to fix it by cleaning it, could be some kind of metallic debris in the switch causing it to short.

Posted

I agree with DD. also check the wires at the switch for the 3.5 volts- there should be at least one hot there when OFF. that means the switch is likely screwed up. by the way, 3.5 volts is not enough to keep a 12 volt battery charged! Sounds like someone chased the problem around and then gave up on it. Could be a charging coil too. It's time to buy a manual with a wiring diagram in it. ebay city.... Keep at it, you'll find it.

PS: if you short across the starter terminals it should turn the starter over, but not start without the ignition switch set to run.

Posted

Hey man

i think you mean you were able to cranck your engine with the key on or off

that bike only works with conecting power, not grounding the cdi

you mention getting only 3.5 volts when engine running, no battery conected

your voltage regulator may be faulty

but to be sure, conect battery, check voltage on battery before you even turn the key on

now turn lights off and any other accesories you have off (have you??)

turn key on and kickstartit, when runing, check the battery voltage again, if its lower you have a battery voltage winner

just in case, disconect the three prung conector on the left side under the plastic corner that attaches to the gas tank, the one with 3 yellow wires, from the generator (stator), check continuity between them, it should be zero, also check each wire to ground, should be infinity, in this case voltage regulator is a winner

before u spend big bucks on regulator ask a friend whith same bike to trade regulators just to test, no harm will be done, no matter wich regulator you conect on what bike, i think all year models are the same, may be different on 92 or 95 models, but if conectors the same and wire color equal, no problemo, then make the same test on battery voltage, key off, then bike running, voltage should be allways higher

if your regulator proves good, then im affraid you need a new stator, i had that head exploding problem a few years back, when the stator checked ok and the regulator also, but by pulling the stator out, there was visible burns on one coil, so i had to re-wireit , too bad you are too far, i could rewire that stator myself for you

sorry for misspelling, keyboard has mind of itself

good luck

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Popular Now

  • Similar Forum Topics

    • By LMI
      Hi all.  New to the forum & quads.  Seems like a great place full of info.
      I just recently picked up a 2005 Suzuki KingQuad LTA700.  I need a battery.  I've been reading up on conventional vs AGM types.  I have a Royal Distributing and Canadian Tire.  RD has 2 types avail for my year/Model a battery YTX16-BS CRANK $75, and BATTERY YTX20CH-BS YUASA $140.  Neither of these is the type from the manual FTZ16-BS.
      from what I can tell... I think the only difference is the capacity with the $75 unit rated at 14 AH/10HR and the $140 unit rated at 18 AH/10HR ... which is the rating in the manual for the FTZ16-BS.  How much does this make a difference for nearly x2 the cost?
      And about the models/type numbers.... what is important to know ... they all end in "-BS" but are the other details relevant or just manufacturer naming?
    • By TomJulio
      Looking for two stock front wheels for 92 TRX300 2WD.   I think they are 6 x11" size.     
    • By gordonmacritchie
      on my honda trx 500 we have no power to the ignition switch for starting or ignition
      we have lights and horn working
      all fuses are fine
      have traced through the harness and cant find any broken wires or bad connections
      from what we have gathered so far the pgm fi unit is not sending any power to the fuel pump relay to power everything up.
      if we put power direct to the ignition switch plug then everything works but wth the key in the off position.
      does this sound like a faulty pgm fi unit?
    • By Admin
      View File 1986-1989 Honda TRX350 Fourtrax TRX350D Foreman service manual
      1986-1989 Honda TRX350 Fourtrax TRX350D Foreman service manual
      Submitter Admin Submitted 03/08/2026 Category Honda ATV  
    • By toe420
      Hey everyone, I just picked up a 91 trx350 4x4 with a blown top end. I don't know what happened to the poor thing but the cam journals that were round are oval shaped now. I also bought a running engine from a 92 trx350 4x4 to swap into the 91. Is there anything in particular I should be checking while the engine is out and I have good access to it and the frame? 
×
×
  • Create New...