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Found 22 results

  1. View File 2002 Polaris Magnum 325/500 Service Manual 2002 Polaris Magnum 325/500 Full Service Manual Submitter flyinbrian365 Submitted 05/14/2020 Category Polaris ATV  
  2. 2 downloads

    2002 Polaris Magnum 325/500 Full Service Manual
  3. Version 1.0.0

    40 downloads

    This is the service manual for 1985-1995 Polaris ATVs. Download all the chapters for the complete manual. Includes the following Polaris ATV models: Scrambler, Trail Boss, Cyclone, Big Boss, 250, 350, 400, Sportsman, Trail Blazer, Sport, & Magnum.
  4. Came here for help, If it’s in the wrong place I’ll move. I’ve got a 2000 model Polaris Magnum 500 that runs strong as can be for about 25 mins until warm, then sputters and loses power. Took it to a shop and they say it’s low compression and they will have to swap the entire engine. Seems a bit much and costs more than the entire bike. Was wondering if anyone has seen this and what the fix was. When I hear compression I think of gaskets, not an entire engine. Seems like if it was that bad it wouldn’t have power cold. I’m at a loss. Any help is appreciated greatly.
  5. Greetings I have a 98 Polaris Magnum 425. Runs GREAT for 10 minutes then starts to load up (sounds rich) and looses power. Final;ly just stalls out on idle. If it sits 20 minutes will run again. replaced fuel, added fuel treatment (seafoam), Replaced plug (carbon fouled), plug wires, air and fuel filter, checked all fuel and vac hoses, REPLACED carb with new. Still no good. Just ordered a coil, not sure if that will help Note: both the new and old carb only had the idel adjuster screw - cant find the jet adjustments or air/fuel mix screws so I cannot say how they are set. Looking for ideas short of spending big $$ on Polaris service HELP????? Thanks Dan
  6. Hey all new member so I'm sorry if this isn't the correct place to post, but I'm having trouble with a 2000 polaris magnum 500 I just acquired. The quad ran when I got it but was having problems that sounded like the camshaft, and sure enough camshaft lobe was pretty much gone, so we replaced the camshaft and exhaust rockers and now the quad doesnt have spark. We had the quad running right before we tore the old camshaft out and now no spark. Anybody else ever have a problem similar? We've been checking for loose wires, checked grounds, and double checked timing but cant get it figured out so any advice would be appreciated! Thanks
  7. View File 1985 - 1995 Polaris ATV Service Manual (All Models) 1985 - 1995 Polaris ATV Service Manual (All Models) Covers the following models: 1985 Scrambler Trail Boss 1986 Scrambler 1986 Trail Boss 1986 Scrambler 1986 Trail Boss 1987 Trail Boss 1987 Cyclone 1987 Trail Boss 4x4 1987 Trail Boss 4x4 1987 Trail Boss 4x4 1988 Trail Boss 2x4 1988 Trail Boss 4x4 1988 Trail Boss 250 RIES 1988 Trail Boss 250 RIES 1989 Trail Boss 1989 Trail Boss 2x4 1989 Trail Boss 4x4 1989 Big Boss 4x6 1989 Big Boss 4x6 1990 Trail Blazer 1990 Trail Boss 250 1990 Trail Boss 2x4 1990 Trail Boss 2x4 350L 1990 Trail Boss 4x4 1990 Trail Boss 4x4 350L 1990 Big Boss 4x6 1991 Trail Blazer 1991 Trail Boss 250 1991 Trail Boss 2x4 1991 Trail Boss 2x4 350L 1991 Trail Boss 4x4 1991 Trail Boss 4x4 350L 1991 Big Boss 4x6 1991 Big Boss 6x6 1992 Trail Blazer 1992 Trail Boss 250 1992 Trail Boss 2x4 1992 Trail Boss 2x4 350L 1992 Trail Boss 4x4 1992 Trail Boss 4x4 350L 1992 Big Boss 4x6 1992 Big Boss 6x6 1993 2502x4 1993 3502x4 1993 2504x4 1993 3504x4 1993 Sportsman 1993 2506x6 1993 3506x6 1993 Trail Boss 1993 Trail Blazer 1994 3002x4 1994 4002x4 1994 3004x4 1994 4004x4 1994 3006x6 1994 4006x6 1994 Trail Boss 2W 1994 Trail Blazer 2W 1994 Sportsman 4x4 1994 Sport 1995 3002x4 1995 4002x4 1995 3004x4 1995 Xplorer4x4 1995 4006x6 1995 Trail Boss 1995 Trail Blazer 1995 Sportsman 4x4 1995 Scrambler 1995 Magnum 2x4 1995 Magnum 4x4 1995 Sport This is an external source from https://thequadconnection.com Submitter quadcrazy Submitted 05/24/2018 Category Polaris ATV
  8. Hey all new member so I'm sorry if this isn't the correct place to post, but I'm having trouble with a 2000 polaris magnum 500 I just acquired. The quad ran when I got it but was having problems that sounded like the camshaft, and sure enough camshaft lobe was pretty much gone, so we replaced the camshaft and exhaust rockers and now the quad doesnt have spark. We had the quad running right before we tore the old camshaft out and now no spark. Anybody else ever have a problem similar? We've been checking for loose wires, checked grounds, and double checked timing but cant get it figured out so any advice would be appreciated! Thanks
  9. View File 1999 Polaris Magnum 500 Wiring Diagram Wiring diagram for 1999 Polaris 500Magnum Submitter davefrombc Submitted 09/08/2019 Category Polaris ATV  
  10. 4 downloads

    Wiring diagram for 1999 Polaris 500Magnum
  11. Looking for a service/repair manual for a 2000 Polaris 500 Magnum 4x4
  12. Version 1.0.0

    12 downloads

    Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400
  13. View File Polaris 1996-1998 ATV Light Utility Service Manual Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400 Submitter mike rhoades Submitted 03/02/2019 Category Polaris ATV  
  14. My quad will not run with the airbox hooked up Will not go past quarter throttle as soon as you unhook the tube at the back of the carburetor it runs great does anybody have any ideas what it could be I have a bad fuel pump one on the way can that cause the quad to run like that
  15. View File Polaris 2003-2006 Magnum 330 Service Manual Polaris 2003-2006 Magnum 330 Service Manual.pdf Submitter Robert Stutesman Submitted 06/23/2018 Category Polaris ATV
  16. View File 1985-1995 Polaris ATV Service Manual This is the service manual for 1985-1995 Polaris ATVs. Download all the chapters for the complete manual. Includes the following Polaris ATV models: Scrambler, Trail Boss, Cyclone, Big Boss, 250, 350, 400, Sportsman, Trail Blazer, Sport, & Magnum. Submitter colin james Submitted 11/25/2018 Category Polaris ATV  
  17. View File Polaris 1999-2000 Multiple Models ATV Service Manual This is the service manual for multiple models of polaris atvs from 1999 to 2000 Model Specifications (1999) Trail Blazer Trail Boss Xpress 300 Xplorer 300 Sportsman 335 Sport 400 Scrambler 400 Xplorer 400 Scrambler 500 Magnum 500 Sportsman 500 Big Boss 500 6x6 Model Specifications (2000) Trail Blazer Xplorer 4x4 Trail Boss 325 Magnum 325 (01 Engine) Magnum 325 (04/05 Engine) Xpedition 325 Sportsman 335 Xplorer 400 Scrambler 400 2x4 Scrambler 400 4x4 Xpedition 425 Magnum 500 Scrambler 500 Sportsman 500 Sportsman 6x6 Submitter colin james Submitted 10/19/2018 Category Polaris ATV  
  18. Version 1.0.0

    31 downloads

    This is the service manual for multiple models of polaris atvs from 1999 to 2000 Model Specifications (1999) Trail Blazer Trail Boss Xpress 300 Xplorer 300 Sportsman 335 Sport 400 Scrambler 400 Xplorer 400 Scrambler 500 Magnum 500 Sportsman 500 Big Boss 500 6x6 Model Specifications (2000) Trail Blazer Xplorer 4x4 Trail Boss 325 Magnum 325 (01 Engine) Magnum 325 (04/05 Engine) Xpedition 325 Sportsman 335 Xplorer 400 Scrambler 400 2x4 Scrambler 400 4x4 Xpedition 425 Magnum 500 Scrambler 500 Sportsman 500 Sportsman 6x6
  19. Version 1.0.0

    7 downloads

    Polaris 2003-2006 Magnum 330 Service Manual.pdf
  20. 1st attempt @ 1/2 mile drag
  21. My ATV has stopped charging the battery. I have to charge it with a trickle charger everytime before I use it. What do I need to replace to get it to charge the battery again? Thanks, Dave
  22. key switch wont start (new) but cross solnoid it starts no fan or lights but headlights come on, red light on run switch will come on when key is on. help please

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