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Trump has done more good for America than all the previous presidents since Ronald Regan. The Democratic party is a complete disgrace and embarrassment to America....

I figured you had probably cleaned them while apart ,just thought i would mention it. I usually start with the mixture screw 1 1/2 turns out from seated and adjust it until its running the best usually end up between 2 and 3 turns out. There is a tool that makes this easier Amazon sells several versions this is the one they recommend: https://www.amazon.com/Carburetor-Adjustment-Screwdriver-Motorcycle-Snowmobile/dp/B0BMTG92J7/ref=sr_1_2?crid=3UOBFMYX0H15D&dib=eyJ2IjoiMSJ9.TkpaU_CuOz3g4qBIsE0V3kMWh2LbJ8B--hRZEtRfDG6FSmQaIMAT_bCclJwC3rMnlvUzYzqd3kfdzlVuSTgdmgMuzklKuPmVjr-telZpWZ7oufONGBcix2tI-Rwb2C_ziP_sMT2DT7g3C8s0XdkPuIEQC912TUXCxnpQSyz9Bia0ezgQQFdmCzIAmYA24MGkC7qF6doGOWJFnrzv44euu_ifx_hXcVP3zMKQndygysd3y0i9_T3lYxf6MyfyiRp5xSS5B4n_kc2vi5fQWTjEfBK5ahg-fwd4528zGtdYGuw.dK0eY_t2Q-uOOZ41B5km52z_Z3V1Rmb8ydWD4HfRYh0&dib_tag=se&keywords=atv+adjusting+screwdriver&qid=1712854997&sprefix=atv+adjusting+screwdriver%2Caps%2C122&sr=8-2

I mostly use my quad for work, carrying myself and equipment to places on the land, and it's steep hilly land so a lot of it turns into a bit of an adventure, but when my sons were young we made a mud hole with a skid pan next to it and we had so much fun and so many laughs over there. Mud is good !

I just rebuilt a 96 Kodiak carb for a customer which is almost identical. Did you remove the plastic center block the slide glides on? There is an O-ring in there that gets deteriorated and won't allow the venturi pull the correct amount of fuel up from the jets. The All Balls Racing kit I used came with that O-ring. Also did you adjust the linkage arm so when the buttery starts to open it's lifting the slide at the same time?

You've got the slide needle "lifted to the top slot" ? I hope you mean you have the needle lifted, which would be with the clip in the lowest groove on the needle. You want the needle raised, not lowered.. Have you completely stripped and checked the carb right over, checked every jet and O ring is in there, and that they seem to be about the right sizes/in the right proportions between the fuel jet and it's corresponding air jet, that the float level is right, and that plenty of fuel is getting in through the float needle ? It will be either not getting enough fuel, or getting too much air.. If you put your hand across the back of the carb and only let a bit of air in between your fingers, will it rev up then ? The genuine carbs nearly always run better than any after=market one. I'd try fixing the old one. I've got the idle mixture screws out before by drilling them. First though, most of the screws are in a sort of aluminium tube, and it's often just a thin walled tube in part. Often at the front side of the screw's tube there is a thin walled bit. If you gently tap that bit, as much as is possible, with a punch and tiny hammer, before you drill the screw out, you can spread the metal and expand the hole slightly. Because the screw is only fat where the threads are, you can expand most of the metal that's around the threads. If you look at a mixture screw you'll see the threads only go down a certain way before the needle starts, and the spring is. That's the part that's seized and we can tap the tube around quite a bit of that. When/if you do drill, don't drill so deep that the drill hits the spring. Drill it first with a very tiny drill and stop if it's not exactly in the center. If it's off center, drill that shallow drilling out with a slightly larger drill so that you can then go back to the smaller drill again and drill at an angle with it to correct the centering. Once the tiny drill is getting across to the center position you enlarge the holes and then go back to the tiny one again. Keep doing that. By putting the tiny drill down a slightly larger hole you can realign things. Once you have a hole going down to the right depth and in the center then you drill it out to a size that will just leave a thin wall of threads and then use an easy-out or a screwdriver driven gently in to wind the weakened screw out. The screws are soft and drill easy. Once the center is out of them they loose their grip in the hole. Oh.. It normally only effects them at revs, but a blocked exhaust won't let it suck air in, and will give a lot of back pressure and so make it spit out the carb. There's a difference though between spitting back out the carb, and backfiring back out the carb. Spitting is back pressure, and backfiring is mainly caused by lean mixture.

Hey all, from SW Virginia here. I just picked up a '01 Bombardier Quest 650 on the cheap (seller couldn't get it to start). After correctly plumbing the fuel pump (new pump the prior owner installed but had the hoses going backwards lol) and cleaning the carb and fuel tank, repaired all the batt - and batt+ connections she lives!! I had swore to the wife unit I wouldn't be dragging another "project" home but I couldn't pass it up, it had new tires, new starter, new fuel pump and low hrs. All's good after she took it for a ride! 😆 It rides like a tank, very stable and tons of power.

Mine told me one day I dont know why a grown A## man needs 3 four wheelers, i thought about it for a couple of seconds and said you are right. Thats all they want is to be right.

"Just one more..." is the little white lie that keeps on giving.

GEORGIA!!

I sent you both a message. I think everyone’s point of view and suggestions are valuable. What’s not valuable is the extra banter that goes on from opposing views. All the banter does is increase the post count and discourage people from participating. The topic starter gets to pick the solution from posts made within the topic. That really should be it.

No that would be the Democratic supports who thinks crazy Joe is doing a wonderful job while running this country into the ground....

Welcome everyone! Sorry for the community being down these last few days. We ran into server issues with some database corruption. It took a few days to restore everything.

Welcome, I thought it was only a month or so ago, But I guess its been longer than that. I joined. These are good people and will help where they can. Looking forward to reading some of you posts as well.

Hi, I have been around everything with a motor since I was little, and finally purchased more to get my husband, and kids involved. I have 4 quads I will be searching around for information on. I have two 2002 Suzuki LT80K quads, a 1997 Yamaha Timberwolf 250, and a 1996 Kawasaki Bayou 220. I have had different ones throughout the years, and plan on buying another Yamaha Banshee. I plan on trying to learn more about all of them, so I can customize some of them. I know nothing about them besides how to race them, my dad always took care of the rest, but figured it was time for me to learn.

I had an old Yamaha 250 dirt bike that had the stator crap out. Dealer wanted $300 for it. I couldn't afford that, so I rewound it myself for about $20. I just bought a spool of the same diameter wire, made a jig to attach the part to my wife's sewing machine flywheel, began winding on wire to get the same fill. Worked fine. tom (cheap bastard)

Some models the nuts holding the sprocket on are on captive bolts, not studs. They look similar to what cars have for the wheel nuts. Are you sure they are studs ? If they are the captive bolts they might just knock out with a hammer and the new ones get drawn back in with a nut and some improvised spacer.

There are several overlapping transition points in those carbs. Under the butterfly when it's closed there are two holes in the venturi. One hole's exposed to full vacuum and the one nearer the air-cleaner end is at close to atmosphere when they are at a slow idle. Both holes are connected. At idle the idle jet and idle air jet supply fuel/air mix to the idle mixture screw. The screw controls how much of that fuel/air mix gets mixed with the other air, the air coming in through the discharge hole under the slide that's nearer the air cleaner. The highly diluted fuel/air mixture then gets discharged through the discharge hole nearer the engine. Then, as the slide rises a little,fuel starts to get drawn out of both those holes which reduces the amount of air being drawn in through the air cleaner side hole, the air that was diluting the idle mixture, and so it makes that mixture slightly richer, and discharges it out of both holes so it really does supply a heap more fuel. That's the first of the transition points. That transition from one discharge hole to two prevents stumbling just off idle. If we adjust the mixture with the slide too high then fuel is getting discharged through both holes and we have to wind the mixture screw in too far to compensate for that, which then causes a stumble/flat spot when we d try to open the throttle. It's important when adjusting the mixture that we have the slide down as far as possible. Somewhere in that system is probably where your problem lays. The other transition points are controlled by, first the slide cut away, and then the emulsion tube's holes and the capacity of fuel in the drilling the emulsion tube is in. It's important to clean the tiny holes in the emulsion tubes side, and the drilling it goes in if it has crud in it reducing it's capacity for fuel. The tiny holes in the emulsion tube start off being covered with fuel at low throttle settings and that fuel is drawn into the tube along with fuel from the main jet and discharged past the slide needle, but as the fuel consumption increases with throttle opening the drilling starts to empty and more of the tiny holes are exposed allowing air to be drawn through them diluting the mixture being discharged out past the slide needle. Eventually the main jet is controlling the amount of fuel being drawn in and the tiny holes are mixing air into that fuel so that the fuel being discharged past the slide needle is diluted. That process gives a rich mixture as we open the throttle, but then leans it after a short time when the drilling for the emulsion tube is emptied. The overall effect is similar to an accelerator pump. At 1/8 throttle it's probably not transitioning from one hole to two holes under the butterfly. Set the idle speed as low as it can be and keep adjusting the mixture till it's ticking over nice and slow on the idle speed screw, and at the best mixture point, neither too rich or too lean. Then use the idle speed screw to bring the idle speed up to what it's meant to be. Try not to adjust the idle mixture after that. If the jets and the slide cut-away is right, and the float level is right, the two discharge holes should work as an enrichener as you start to open the throttle.

I've done that before. It's what I normally recommend.. Swap every brass bit and the slide needle from the oem to the aftermarket and they aftermarket often runs good. There are only a couple of reasons for biffing the oem, badly worn slide or throttle spindle, or seized idle mixture screw(which is I think the most common problem). And the slides have to be pretty worn to be a problem. I suppose you have checked the throttle cable has free play Bobby ? As Gw says, look through the carb and make sure the throttle plate is closed right off. And check the choke is going right off. The choke plungers can be different designs in after market. Some have a needle and some are flat ended.

The idle fuel jet has to have the right size air jet to go with it, and they both have to be suitable for the mixture adjusting screw, which can have different diameter and taper needles, and, the main and it's air jet have to be matched and suit the slide, slide needle and discharge/emulsion tube, and both those different fuel ranges, idle and main, both have to be suitable/matched for one other. The low speed air and fuel jets have to suit the air and fuel main jets. And whole carbs, even when everything is set up and mixes well with no flat spots or wasted fuel, needs to matched to the type of engine it's fitted to. Road bike carbs are set up different to work bikes or scramblers. Even twin cam cam engines are different set up to the same engine with a single cam, not because of the cam specifically, but because of the different power band they've used the twin cam or single cam to achieve. It is best to stick with what the manufacturer has gone to so much trouble sorting out for us. Oh yeah. I don't think the ignition timing will be out either.. I was just saying it does make the plugs burn whiter.

I would try everything possible to get it out, before drilling, that is a tiny screw and would be easy to get into the threads and then the carburetor is ruined. I would soak it completely in a combo mixture of carb cleaner and penetrating oil, and use heat if there is no head left on the screw at all and it down in the hole, then you have to drill a small hole and use the smallest ease out and it still may be too big, i dont like using easeouts but are sometimes necessary.

There’s no problem with being liberal until you are a liberal that hates conservative values or vice versa. There’s a happy middle ground there, it’s when one side goes too far in either direction. Men in women’s sports…too far. Abortion not allowed no matter what…too far. The US is still governed by three branches. The president doesn’t have absolute power so to say he’s dangerous is a bit overzealous. Do his policies help Americans more than Biden’s? The answer is a clear yes. We’ve lived both choices and know what they each bring to the table. That’s what you’ll see this election.

I don’t like bullies either but you need strength at the helm of the US presidency. Biden is very weak looking, to everyone. He’s frail, forgetful, and sad to watch. It’s just too hard to present him as competent. Everyone sees it, even his own party. No matter how you slice it, there is no arguing that Trump’s policies were better for the country, border, business (small and large) and most American wallets. I think a good portion of the country will vote on the border and economy. The border is a huge issue. The price of groceries is a huge issue. Price of living has gone up year over year. The Biden presidency has only raised the cost to live, allowed for more conflict in the world, and allowed for millions to come into the country undocumented. These are lasting effects on generations to come. It’s really a shame. They just focus on the wrong things. Biden needs to do something fast around the border and the cost of living, if he hopes to get re-elected.

I have been an avid motorcyclist since I was big enough to get on one. Street bikes were my forte. My doctor told me that due to an illness I had last winter that my bike riding days are done. This pretty much crushed me. A friend that was doing some work around the house( He was being paid ) heard me telling my wife how bad I was feeling. My wife said how about a trike ,would that be alright. said yeah anything I don't have to balance. My friend at this point stated he had an aty that was sitting for years and he would trade me for one of my guitars( I have 14 both electric and acoustic ) He stated it need work but I love a challenge so at the age of 78 I have my first quad.. After a carb and battery it started right up. I live on a dirt road so Told the wife to hope on and away we went. After just a short ride I am hooked.

I have come to this conclusion because if you look at the parts diagram the steering, a-arms, and knuckles are all the same part numbers even up to the foreman and rubicons the only difference is they’re is a “puck” instead of the cv axle as seen in this picture (it’s number 8 that I’m talking about)

ATV riders get a bad rep for tearing up the land making a muddy mess noisy and dangerous riding, all that is fun, but i try to keep it at a bay if im on public land, you have other riders too be curtious around, i save my foolish riding for my own land.

It's been a long time since I have used a forum, I was the admin of one for quite a few years, had thousands of daily active members, with lots of crazy posts and spammers, so I salute the admins. Anyway, just waving my greasy hands, Hopefully I can help others out.

Hello from Romania! Can't believe this topic is from 2009 .... didn't see it till now. I don't own a quad till now... just love to fix them 😁 and fund a lot of help here, great people here from allover the world 🌎🌍.

Yup Gw's right there.. The choke plungers are often different, and so are the idle mixture screws different sometimes if it's an aftermarket. The idle screws can't be changed but the choke plunger can mostly.. but it might not always be so.

I have noticed a difference between the aftermarket choke plunger and the OEM plunger so if an aftermarket carb has been installed the new plunger that comes with the carb needs to be installed along with it.

Yeah the plunger needs drawing out for choke, and they only work at idle, and it needs to be a slow idle, with the butterfly or slide closed right down. They draw extra air and fuel around past the butterfly or slide and that doesn't work unless the throttle is closed off .

The plunger should be out to choke, it is more of an enricher more than a true choke.

I'm from Greer, SC.

We always used ATVs - 90s Polaris Sportsmans - to get to our camp in the bush. Growing up those were my favorite memories. Now I'm a mechanical engineer and I've been rebuilding a lot of the machines we used when I was younger. It's been great to address all the issues. I have no interest in mud bogging and crazy new machines, I really see ATVs as work machines to achieve a greater goal.

On the slightly newer 250 models(88 one) it earths through the reverse switch then the neutral switch.. They are in series..

Welcome and good wrenching, sounds like a fun project. Its always interesting picking up where others left off.

Hello from Bristol Va!! Retired combat vet who is just too darn worn out to keep hiking to the top of the hills here, so I grabbed a fakebook marketplace 800 buck 2001 Bombardier Quest 650 that needed fixed up from all the "fix'n" the prior owner did. UGH!! I plan to use it as a workhorse in my woods and pastures and take it exploring in the National forests and state parks around here. Be seeing ya' around, Mike

From Reno, nv area

I traded two quads and 100 dollars for a old 1976 ford school bus I'm fixing it up on side for a getaway look out there have seen many that you can get cheap and could live in it until you get something lots of property in the woods and mostly if people know you can work on them they will come, install solar on that bad boy and you got something. Good luck

I'm more worried that China and America have just come to an agreement that climate change is real.. After everyone else has been saying it for years, and now they decide it's bad, and they need to do something.. I'm worried what the two of them will decide is needed to protect them from this "new" threat, and who's going to pay for their sudden concern..

I live in SW Michigan and admittedly am a little late in joining a forum. Currently I own a 2000 Yamaha 250 Bear Tracker which I bought brand new way back in 2000. Over the years I've taken it to off road parks such as Badlands in Indiana and a place near me called "Kids in the mud. For the last five years the machine has been sitting but lately, I've caught the "bug" again and have been in the process of riding again. I'm also seriously looking at UTV's so my wife and I can both ride, but more on that later. At the time I bought the ATV,my budget only permitted a 250cc machine. People were telling me "You'll be sorry if you buy a 2-wheel drive machine." Since then, I've never had any problems except in heavy wet snow. Anyway, I'm happy to be here and am looking forward to maintenance tips and what others are saying about UTV's

Spoken like a true rebel.. Onya Ulf.. couldn't agree more.

I say we do away with all politicians. Especially the ones that think their support should come at me expense, as well as their supporters. Being charitable to those in need is one thing. Supporting those who try and force their lifestyle down someones throat (either side) AND requiring them to be held financially liable for those choices is dangerous, irresponsible and SLAVERY. Promoting DELUSION over actual SCIENCE and trying to skew the understanding of children in order to gather support and acceptance of such forced delusions is again, another form of slavery and entrapment. (the entire natural world reflects the duality of gender right down to the subatomic level - try me) And targetting children and trying to force aside parents in order to push that non natural delusional agenda is EXACTLY what promoted the backlash the rainbow mafia is experiencing now. But those people would not have felt encouraged to do so (including the minor attracted abominations) without the tacit and compliant support of politicians and the media. I have no time for scum that targets children. You can do what you want to your own body and mind as long as you pay your own way through it. For those who blame "the other side" the joke is on them while the cost of that idiocy weighs upon all of us. Neither party would have gotten away with anything without the COMPLIANCE and COOPERATION of the "other side in this two headed system of vipers. The RNC and the DNC is simply face and counter face of the tragicomical Uniparty Elitist cabal controlling America. Keep your hands in your own wallets. Keep your hands off of kids. Take responsibility for your choices and own your Consequences, good bad or indifferent. Grow up and realize that The Bill of Rights is actually Human right against oppresion. It has no political orientation and is the last brick in the walls tanding against global slavery and servitude and it is past time to stop allowing politicians and thieves of truth and integrity to sway us agianst each other. Doesnt matter who you vote for, or who wins . . until people drop their differences and stand against the tyrant globalists, were all going to lose in the long run. Some of us might survive that though.

Hello everyone, it's been a while since I was here last. I finally found the correct used CDI on eBay for $315. After plugging it in, the 4-wheeler runs good again. Success! The only thing I don't understand is why the original CDI got burnt by connecting the battery terminal back 3 times while it was on. You would think it would blow a fuse first!

Welcome all! Mehim, what is your budget? Newbie, I'd go get a battery tender from harbor freight or some place like that. It's not really meant to be a battery charger but it will slowly charge the battery. That will tell you if it's a parasitic draw or a different problem.

I'm jobles09, or Jay for short. New to the forum. I'm here cause I'm looking for wiring diagrams for my 1988 suzuki quadrunner 250 4x4. Got it from a friend. Didn't run when I got it. Has been flawless for over a year. Took it on the trail fist time, and it developed a short in the neutral / staring system. That's why I'm here. 4 wheeler is told to just got buy this info. Would like to find a service manual if it was still possible. Anyhow 👋. Cant wait to see the responses.

The stator is good, I checked that. I got the specs on line. I'm thinking maybe a broken wire , I will send some pictures this morning.

Morning. I'd missed that earlier post with the diagram. That washer and the one next to it work together to stop that gear 21 and 23 from moving length-ways. They are all cross cut gears though and there really isn't much end thrust; the washers are not doing much. I'm a bit dubious about them alone being the cause.. Once the gear is engaged, the roller should only be being touched if the gear had slid along the shaft a little, but it won't be pressing hard against it, or causing any chattering that could fatigue it.. I don't think anyway.. I'm presuming that the fork goes on part 20 ? I'd check that (20) fit on it's hub, part 21. I'd be checking it can't rock and allow that wear in the arch of the fork. I'd also check the fit of gear 22 on it's hub 23 looking for the same wear that would allow it to rock on it's bush 23. I think that either of those, if they could and were leaning slightly, as they would be to touch the fork, could and would chatter because of the three engaging dogs on part 20. If 20 was leaning over slightly, or gear 22 was leaning over slightly, then as the shaft and gears rotated the three dogs would force it, with some force, to keep trying to lean the other way once every 180 degrees of rotation. That force could chatter and break a roller..

You remove the engine side cover that says Automatic Variable Drive Polaris on it and the belt is right there. Im recalling a 99 model yours should be the same.

From Canadia eh

We ride the dunes in Oregon, including Florence, Winchester Bay, Coos Bay, Sand Lake, and the Christmas valley Sand dunes, as part of the Spartan Racing team. We travel frequently and record all of our riding adventures. You may find our films on YouTube at SpartanRacing43's Channel polaris rzr accessories. Check them out and let us know what you think. Please be honest if you don't like them and let us know. We also welcome any suggestions on how to make them better. Almost every weekend, we arrange outings and are constantly seeking for more individuals to ride with. You may visit the website at Localheroesnw.com to learn more about us and Local Heroes North West.